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COBALT Pro

 Wall Sensor Activated

Exposed Flush Valve Installation Instructions

I-CON Systems, Inc., for product support call 1-866-730-7192 or visit us online at support.i-con.com

One or more products contained herein are protected by U.S. Patent with other undergoing the patent process www.i-con.com/patents

Part No. 101822 : 3000 Series

• All plumbing should be installed according to applicable state 

and local codes and regulations. 

• Before installation of the I-CON flush valve, ensure the water 

closet or urinal fixture, drain line and water supply line are 

properly installed. 

• Water supply lines must be sized to allow for appropriate 

water flow for each fixture. 

• Flush all water supply lines of any debris before making 

connections. 

• Do not use pipe sealant or plumbing grease on any 

components or couplings, with the exception of the control stop 

inlet. 

• A smooth jaw or strap wrench should be used for installation 

to prevent damage to the finish of the I-CON flush valve and 

components.

The I-CON flush valve is designed to operate at water pressures 

ranging from 15 to 100psi (103 to 689kPa). The fixture type 

determines the minimum pressure required for the valve. 

Most low-consumption water closets are designed to operate 

with a minimum flowing water pressure of 25psi (172kPa). 

Many building codes and the ASME A112.19.2 standard state 

maximum static water pressure as 80 psi. 

I-CON Systems, Inc. (I-CON) warrants that its commercial 

manufactured products are made of first-class materials, are 

free from defects, and are made to withstand normal use when 

installed properly. Products have the following warranty periods: 

3 years for COBALT®, COBALT Pro™, and COBALT Connect™ 

faucets and flush valves and I-CON EDGE® gateways. 1 year for 

all other products and decorative finishes. The warranty period 

begins on the date of purchase. 
Products should be sent to I-CON at the customer’s expense. 

I-CON will take a reasonable amount of time to determine 

if the product is defective and whether it will be repaired or 

replaced. During the warranty period, items will either be 

(1) repaired at no charge using new replacement parts or (2) 

replaced with either a new similar product or one manufactured 

from new or serviceable used parts that are, at minimum, a 

functional equivalent to the original. The course of action will 

be determined at I-CON’s discretion. Replacement products that 

are installed according to the instructions provided by I-CON 

will assume the remaining warranty of the original product. The 

limited warranty is only applicable to the product’s materials 

and workmanship. No claims for labor, transportation, or other 

incidental or consequential costs will be allowed. No extended 

warranties are available. THE SOLE AND EXCLUSIVE REMEDY 

FOR ANY DEFECTIVE PRODUCT IS LIMITED TO REPAIRING OR 

REPLACING THE DEFECTIVE PRODUCT. Before installing and 

using products, the purchaser is responsible for determining the 

products’ suitability and assumes all risks and liabilities related 

to the product. 
This warranty only applies to persons and organizations that 

purchase I-CON products directly from I-CON or an authorized 

I-CON representative for the purpose of resale. This warranty 

does not apply to the life of batteries or other consumables.

Flat Head Screwdriver

Phillips Screwdriver

Smooth Jaw 

Wrench

Pipe Solder

T15H

Screwdriver

EXPOSED SENSOR FLUSH VALVES

TOOLS NEEDED

PRIOR TO INSTALLATION

LIMITED WARRANTY

page 1

Rev 080323

Pipe Cutter

3010

3050

3030

Summary of Contents for COBALT Pro 3000 Series

Page 1: ... for COBALT COBALT Pro and COBALT Connect faucets and flush valves and I CON EDGE gateways 1 year for all other products and decorative finishes The warranty period begins on the date of purchase Products should be sent to I CON at the customer s expense I CON will take a reasonable amount of time to determine if the product is defective and whether it will be repaired or replaced During the warra...

Page 2: ...02 ADJUST SHEET SCALE TO FILL PAGE SET FRACTIONAL DISPLAY TO VERTICAL SET BENT LEADER LENGTH TO 0 1 IN ANNOTATION AND DIMENSIONING TEXT SHOULD BE ALL CAPS DUAL DIMENSION MEASUREMENT MILLIMETER SHOULD MATCH THE FRACTIONAL DISPLAY INCHES TEMPLATE INFORMATION PAGE SIZE 3 x3 CENTURY GOTHIC SIZE 8 FONT ONE TIME SYSTEM SETTING CHANGE DIMENSIONS NON IMPORTED DRIVEN AND DIMENSIONS DANGLING SET TO BLACK SK...

Page 3: ...4 1 2 114 3 4 19 IPS SUPPLY COMMERCIAL CUTSHEET TO CHANGE ANNOTATION SHOULD BE i consystems int Operations CAD Drawings TEMPLATES ANSI CUTSHEET TEMPLATE sldstd SET NORMAL LINE THICKNESS TO 004 SET THIN LINE THICKNESS TO 002 ADJUST SHEET SCALE TO FILL PAGE SET FRACTIONAL DISPLAY TO VERTICAL SET BENT LEADER LENGTH TO 0 1 IN ANNOTATION AND DIMENSIONING TEXT SHOULD BE ALL CAPS DUAL DIMENSION MEASUREME...

Page 4: ...der threaded adapter to water supply pipe WALL ESCUTCHEON SUPPLY COVER TUBE AND CONTROL STOP INSTALLATION Step 1 Measure distance from finished wall to first thread of threaded adapter Cut supply tube cover to measured length X Step 2 Slide wall escutcheon over supply tube cover Slide assembly over water supply pipe Ensure wall escutcheon and supply tube cover rests flush against wall Step 3 Apply...

Page 5: ...ush debris into bucket Step 2 Turn adjustment screw CLOCKWISE to close control stop FLUSH VALVE VACUUM BREAKER INSTALLATION Step 1 Install actuator cover on flush valve body Step 2 Lubricate tailpiece O ring with water Insert flush valve tailpiece into control stop Step 3 Assemble vacuum breaker tube and spud escutcheon assemblies as shown NOTE The vacuum breaker tube may need to be cut to fit pro...

Page 6: ...ER FRICTION WASHER RUBBER GASKET VACUUM BREAKER NUT SPUD NUT FRICTION WASHER ELBOW RUBBER GASKET ELBOW NUT VACUUM BREAKER TUBE VACUUM BREAKER FRICTION WASHER VACUUM BREAKER 3 4 VACUUM BREAKER TUBE 1 1 2 VACUUM BREAKER TUBE 1 1 4 VACUUM BREAKER TUBE FRICTION WASHER SPUD ESCUTCHEON Rear Spud Top Spud page6 Rev 080323 Step 5 Once properly aligned tighten connections with a smooth jaw wrench See I CON...

Page 7: ...0323 Step 3 Tighten locking ring by hand to flush valve body WATER SENSOR INSTALLATION INSTALLATION WITH ELECTRICAL BOX Step 1 Loosen set screw on plate Remove cover by pulling out then up Step 2 Feed control module cable through junction box knock out Attach control module to junction box with provided screws Step 3 Reattach and secure cover with set screw WALL SENSOR INSTALLATION INSTALLATION WI...

Page 8: ...NSION MEASUREMENT MILLIMETER SHOULD MATCH THE FRAC TEMPLATE INFORMATION PAGE SIZE 3 x3 CENTURY GOTHIC SIZE 8 FONT ONE TIME SYSTEM SETTING CHANGE DIMENSIONS NON IMPORTED DRIVEN AND DIMENSIONS DANGLING SE SKETCH INACTIVE AND SKETCH UNDEFINED SET TO BLACK SET PDF EXPORT LINES AND SHADED EDGES TO HIGH QUALITY SET PDF EXPORT SHADED DRAFT GEOMETRY AND SHARPENED OLE DPI TO PARAMETERS TO MEET INDICATE A C...

Page 9: ...TION PAGE SIZE 3 x3 CENTURY GOTHIC SIZE 8 FONT ONE TIME SYSTEM SETTING CHANGE DIMENSIONS NON IMPORTED DRIVEN AND DIMENSIONS DANGLING SET TO BLACK SKETCH INACTIVE AND SKETCH UNDEFINED SET TO BLACK SET PDF EXPORT LINES AND SHADED EDGES TO HIGH QUALITY SET PDF EXPORT SHADED DRAFT GEOMETRY AND SHARPENED OLE DPI TO 600 PARAMETERS TO MEET INDICATE A CENTERLINE OF FIXTURE INDICATE A CENTERLINE OF SUPPLY ...

Page 10: ...mer Power on interface module using external power switch Close interface module ADJUSTING CONTROL STOP Step 1 Turn adjustment screw COUNTERCLOCKWISE 1 2 turn from closed position Activate flush valve page 10 Rev 080323 Step 2 To adjust flush valve turn adjustment screw in small increments Activate flush valve after each adjustment The proper flow rate should completely cleanse fixture without spl...

Page 11: ...e is set NOTE Test range with targets of various colors and textures for accuracy Ensure foreign objects such as stall doors and mirrors are not detected PROFILE To view current profile press and release profile quick action button Current profile number is displayed through LED illu minations and the digital display To change profile press and release profile quick action button again Continue to...

Page 12: ... a user The range can be adjusted from 6 54 inches Exit adjusts the amount of time an object must not be detected before the valve considers the user to have exited The range can be adjusted from 0 15 seconds Run adjusts the water volume savings in percent Redetect adjusts the amount of time a user must be out of range before another user can be detected The range can be adjusted from 0 60 seconds...

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