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CABLINE-CA Assembly Manual

 

Document No. 

ASM-09005

 

 

 
 

 

10

  / 

14

 

Confidential C                                                                   

※万が一、極間が短絡した場合は、再度パルスヒートにて加熱を行って下さい。 
製品にダメージを与える恐れがある為、回数は 1 回だけです。 

これで短絡が直らない場合は、

NG

箇所のみ半田コテにて手修正して下さい。

 

When solder bridge is appeared between the terminal, try heating again with pulse heater only one time. 
If the bridge isn’t repaired, use the soldering iron only a NG point. 

半田コテの条件

  (Condition of Soldering iron)

  : 

50W 

半田コテ先温度

  (Operating temperature)

  : 

350

 

コテ先当て時間

  (Application time of soldering iron)

  : 

5

秒以内

  (Within 5sec.) 

 

芯線を半田付けした後にケーブルをあおると、製品にダメージを与える恐れがある為、ケーブルはあおらないで下さい。

 

 

Because it might give product damage, please do not instigate a cable after soldering.   

 

5-2.SHELL-A

取扱注意事項 

(Cautions in treating SHELL-A) 

SHELL-A

はキャリア付きリール状態にて納品されます。

SHELL-A

をキャリアから折り取る手順を明記します。

 

SHELL-A is delivered in the reel with a carrier. The following is the method to cut SHELL-A from Carrier. 

 

 

キャリアを金属用はさみ等を用いて下左写真の

Cut Line

(緑線)にて切断する。

 

Cut carrier on the cut line of the left below picture (green line) by a scissors for metal. 

 

     

 

   

   

         

 

   

 

                             

       

                             

 

 

 

PLUG SHELL-A

の中心部を持ち、

±45°

の範囲で

1

往復させてノッチ部から切り離す。

 

      もし、切り離れない場合は、この往復動作を繰り返して切り離す。

 

      切り離し後はノッチ折り取り部にバリ発生なきことを確認してください。(写真:

7

 

     

Hold the center of Plug shell-A and cut it off from Notch by 

±

45 deg of reciprocating work. 

When it does not be cut, try again this reciprocating work. 
After separated, check there is no burr around the cut part.

Photo.7

 

 

 

 

   

 

 

         

 

       

 

 

Carrier 

45

°

 

45

°

 

Without burrs 

Notch 

Photo.4 Before cut 

Photo.5 After cut 

Photo.6 Cut condition 

Photo.7 After cut 

Cut Line 

Summary of Contents for 20633-210T-01S

Page 1: ...Document No ASM 09005 CABLINE CA PLUG Part No 20633 Assembly Manual 8 S18410 June 29 2018 M Nakamura Y Shimada 7 S16129 March 4 2016 Y Sasa T Kurachi J Tateishi 6 S15089 February 26 2015 K Baba E Kawa...

Page 2: ...ation Pulse heater Heater chip 10P 12P 20P 30P 40P 50P 60P Thickness 0 5 0 0 05 0 5 0 0 05 0 5 0 0 05 0 5 0 0 05 0 5 0 0 05 0 5 0 0 05 0 5 0 0 05 Width 4 2 0 0 03 5 0 0 0 03 8 2 0 0 03 12 2 0 0 03 16...

Page 3: ...temp 300 320 rise time 0 5sec holding time 3 0sec Heater tip Pressure 5 10N This pulse heat condition was evaluated and confirmed by our pulse heat jig and instruments The most optimum condition may c...

Page 4: ...nt No ASM 09005 4 14 Confidential C 5 Work procedures 5 1 Soldering of center conductor The cables have to be fabricated as shown below in advance of soldering Pos A 10P 3 60 12P 4 40 20P 7 60 30P 11...

Page 5: ...CABLINE CAAssembly Manual Document No ASM 09005 5 14 Confidential C...

Page 6: ...CABLINE CAAssembly Manual Document No ASM 09005 6 14 Confidential C...

Page 7: ...please confirm all contacts were applied flux Photo 1 After applying flux Photo 2 Please do not apply flux too much like Photo 2 It can cause flux splash or leak to the mating area Photo 2 Extra flux...

Page 8: ...locate solder bar at center of connector HSG ASS Y Fig 1 Set of solder bar Set the cable SHELL Fig 3 0 2MAX Setting discrete cable is to protect 0 2MAX as Fig 3 There is danger that Center Conductor...

Page 9: ...WG 40 PLUG HSG ASS Y SHELL Fig 4 JIG Caution The SHELL bottom side of PLUG HSG ASS Y has convex shape at the points shown in Fig 4 so please make escape shape on the receiving jig of the pulse heater...

Page 10: ...soldering 5 2 SHELL A Cautions in treating SHELL A SHELL A SHELL A SHELL A is delivered in the reel with a carrier The following is the method to cut SHELL A from Carrier Cut Line Cut carrier on the...

Page 11: ...photo below to cut off by force Red arrow direction burrs and transformation can be caused 5 3 PULL BAR Assembly of PULL BAR Fig 5 PULL BAR HOUSING ASS Y PULL BAR is assembled to HOUSING ASS Y Fig 5...

Page 12: ...ELL A Fig 6 SHELL A HOUSING ASS Y SHELL A is assembled from the upper side of HOUSING ASS Y Fig 6 Assembly of SHELL A SHELL A SHELL Fig 7 Confirms whether SHELL A is assembled properly Whether SHELL l...

Page 13: ...Fig 12 9 SHELL A B and GND BAR are soldered with the soldering iron at all designated points Fig 8 9 point Refer to Fig 12 for a limit of the solder height For conditions of Soldering iron refer to sh...

Page 14: ...ldered with the soldering iron at all designated points Fig 10 point Conditions of Soldering iron refer to sheet 9 Fig 10 Soldering of SHELL A and SHELL B 5 5 Cable fixation LOCTITE 352 Fix the cable...

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