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CABLINE-CAL Assembly Manual

 

Document No. 

ASM-17003

 

 

 
 

 

2

  / 

13

 

Confidential C                                                                   

1. 目的 (Purpose): 

CABLINE-CAL PLUG における、ケーブルの半田付け手順及び SHELL-A, LOCK BAR の組み付けについて明記する。 
This manual is to explain the soldering method / process of the CABLINE-CAL PLUG  with cable, 
and assembly of SHELL-A, LOCK BAR. 
 

2. 適用コネクタ (Applicable connector): 

            Name: CABLINE-CAL PLUG 
        Parts No.:  

Set P/N 

CABLE ASS’Y 

20728-0**T-01 

Discrete P/N 

HOUSING ASS’Y 

20777-0**T-01 

SHELL-A 

3298-0**1 

LOCK BAR 

3300-0**1 

 

3. 使用機器等 (Fixtures): 

3-1. 条件確認に使用した部材及び機器等 (Components and Instruments used in the condition confirmation) 
 

・ パルスヒート (Pulse heater)   

Name 

P/N 

Manufacturer 

リフローヘッド(Reflow head) 

NA-66 

Nippon Avionics Co., Ltd. 

パルスヒート電源(Pulse heat power supply) 

TCW-215 

Nippon Avionics Co., Ltd. 

 

・ ヒーターチップ (Heater chip)

 

 

   

30P 

40P 

板厚 (Thickness) 

0.45

 

 

0.45 

幅 (Width) 

13.40

 

 

17.40 

                                                                                Unit: mm 

・ 推奨半田バー (Recommended solder bar)  

          内橋エステック製 単芯ヤニ無し糸半田を使用。 
               Resin-free solder made by Uchihashi Estec Co., Ltd. was used. 

Positions 

30P 

40P 

Solder size  

AWG#34, #36 

φ0.14 

φ0.14 

AWG#38~#44 

φ0.10 

φ0.10 

Length 

13.2 Ref. 

17.2 Ref. 

Unit: mm 

- 0.05 

- 0.05 

- 0.03 

- 0.03 

Summary of Contents for CABLINE-CAL PLUG

Page 1: ...fidential C I PEX Inc QKE DFFDE09 04 REV 8 Document No ASM 17003 CABLINE CAL PLUG Part No 20728 Assembly Manual 0 S19443 July16 2019 S Yamaguchi T Kurachi H IKari Rev ECN Date Prepared by Checkedby Ap...

Page 2: ...NG ASS Y 20777 0 T 01 SHELL A 3298 0 1 LOCK BAR 3300 0 1 3 Fixtures 3 1 Components and Instruments used in the condition confirmation Pulse heater Name P N Manufacturer Reflow head NA 66 Nippon Avioni...

Page 3: ...c 2nd 2nd heat temp 300 320 rise time 0 5sec holding time 3 0sec Heater tip Pressure 5 10N This pulse heat condition was evaluated and confirmed by our pulse heat jig and instruments The most optimum...

Page 4: ...bly Manual Document No ASM 17003 4 13 Confidential C 5 Work procedures 5 1 Soldering of center conductor The cables have to be fabricated as shown below in advance of soldering RECOMMENDEDMICRO COAXCA...

Page 5: ...please confirm all contacts were applied flux Photo 1 After applying flux Photo 2 Please do not apply flux too much like Photo 2 It can cause flux splash or leak to the mating area Photo 2 Extra flux...

Page 6: ...HSG ASS Y Fig 1 Set of solder bar Set the cable SHELL Fig 3 0 25MAX Setting discrete cable is to protect 0 25MAX as Fig 3 There is danger that Center Conductor touch SHELL Fig 2 Set of cable Fig 3 Se...

Page 7: ...G 40 1 NG When solder bridge is appeared between the terminal try heating again with pulse heater only one time If the bridge isn t repaired use the soldering iron only a NG point Condition of Solderi...

Page 8: ...LL Fig 4 JIG Caution The SHELL bottom side of PLUG HSG ASS Y has convex shape at the points shown in Fig 4 so please make escape shape on the receiving jig of the pulse heater to prevent interference...

Page 9: ...below picture green line by a scissors for metal PLUG SHELL A 45 1 Photo 7 Hold the center of Plug shell A and cut it off from Notch by 45 deg of reciprocating work When it does not be cut try again t...

Page 10: ...ng like the photo below to cut off by force Red arrow direction burrs and transformation can be caused 5 3 LOCK BAR Assembly of LOCK BAR Fig 5 LOCK BAR HOUSING ASS Y LOCK BAR is assembled to HOUSING A...

Page 11: ...Fig 6 SHELL A HOUSING ASS Y SHELL A is assembled from the upper side of HOUSING ASS Y Fig 6 Assembly of SHELL A SHELL A SHELL Fig 7 Confirms whether SHELL A is assembled properly Whether SHELL locks...

Page 12: ...ed points Fig 8 point Refer to Fig 11 for a limit of the solder height For conditions of Soldering iron refer to sheet 7 Fig 8 Soldering of SHELL B and GND BAR SHELL A SHELL B Fig 9 7 SHELL A and SHEL...

Page 13: ...ssembly Manual Document No ASM 17003 13 13 Confidential C 5 5 Cable fixation LOCTITE 352 Fix the cable terminal part with the bond Bond LOCTITE 352 Fig 10 Bonding Fig 11 Soldering Bonding VIEWA VIEWA...

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