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Assembly Manual

I-PEX CABLINE-CX II PLUG Without Cover, Assembly Manual

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CABLINE-CX II PLUG Without Cover Assembly Manual

Document No.

ASM-17011

5

/

16

Confidential C

【Discrete cable】

Unit: mm

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Summary of Contents for CABLINE-CX II PLUG Without Cover

Page 1: ...Inc QKE DFFDE09 04 REV 8 CABLINE CX II PLUG Without Cover Part No 20978 Assembly Manual 1 S19504 September 4 2019 S Yamaguchi T Kurachi H Ikari 0 S17869 November 27 2017 R Hoshino T Yayoshi M Takemoto...

Page 2: ...UT COVER CABLE ASS Y 20978 040T 01 Discrete P N HOUSING ASS Y 20974 040T 01 SHELL A 3655 0401 LOCK BAR 3656 0402 3 Fixtures 3 1 Components and Instruments used in the condition confirmation Pulse heat...

Page 3: ...ing time 2 0sec 2nd 2nd heat temp 320 rise time 0 5sec holding time 5 0sec Heater tip Pressure 11N This pulse heat condition was evaluated and confirmed by our pulse heat jig and instruments The most...

Page 4: ...ment No ASM 17011 4 16 Confidential C 5 Work procedures 5 1 Soldering of center conductor The cables have to be fabricated as shown below in advance of soldering Micro coax cable Unit mm Micro coax ca...

Page 5: ...CABLINE CX II PLUG Without Cover Assembly Manual Document No ASM 17011 5 16 Confidential C Discrete cable Unit mm...

Page 6: ...ease confirm all contacts were applied flux Fig 1 After applying flux Photo 1 After applying flux Photo 2 Please do not apply flux too much like Photo 2 It can cause flux splash or leak to the mating...

Page 7: ...t and locate solder bar at center of soldering point Fig 2 Set solder bar Set the cable Fig 3 Setting Cable MCX Discrete cable Jacket When using a discrete cable set it so that the end of the jacket a...

Page 8: ...pulse heater See photo 3 of soldering condition Photo 3 AWG 44 1 NG When solder bridge is appeared between the terminal try heating again with pulse heater only one time If the bridge isn t repaired r...

Page 9: ...fore assemble SHELL A Fig 6 Caution Do not forcedly pull the cable toward red arrow direction after soldering or apply excessive load on the soldered area or it may peel the solder Fig 6 Fig 6 Cause o...

Page 10: ...eft below picture green line by a scissors for metal SHELL A 45 1 Photo 7 Hold the center of Plug shell A and cut it off from Notch by 45 deg of reciprocating work When it does not be cut try again th...

Page 11: ...n By pulling like the photo below to cut off by force Red arrow direction burrs and transformation can be caused 5 3 LOCK BAR Assembly of LOCK BAR Fig 7 LOCK BAR HOUSING ASS Y LOCK BAR is assembled to...

Page 12: ...SHELL A Assembly of SHELL A Fig 8 LOCK BAR HOUSING ASS Y SHELL A Fig 9 LOCK BAR is tilted to the cable side Place the SHELL A on the upper surface of the HOUSING ASS Y and push only the red shaded ar...

Page 13: ...Manual Document No ASM 17011 13 16 Confidential C point Fig 10 Check point Fig 10 from the front of connector as shown below Fig 10 Confirm whether SHELL A Check point Y OK NG Red line below blue line...

Page 14: ...ut Cover Assembly Manual Document No ASM 17011 14 16 Confidential C points Confirm whether Fig 11 points is assembled properly and SHELL A locks properly Fig 11 Assembly of SHELL A LOCK BAR Closed LOC...

Page 15: ...signated points Fig 12 13 point Conditions of Soldering iron refer to sheet 8 Fig 12 Soldering of Shell A and Ground Bar Fig 13 Soldering of Shell B and Ground bar Shell A and Shell B When soldering d...

Page 16: ...Cover Assembly Manual Document No ASM 17011 16 16 Confidential C 5 5 Cable fixation LOCTITE 352 Fix the cable terminal part with the bond Recommended Bond LOCTITE 352 Fig 14 Bonding Fig 15 Soldering B...

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