I-PEX CABLINE-UM PLUG, Assembly Manual

Page 1: ...KE DFFDE09 04 REV 7 CABLINE UM PLUG Part No 20877 Assembly Manual 2 S18556 September 3 2018 Y Sasa T Masunaga H Ikari 1 S18471 August 2 2018 A Koyanagi T Masunaga H Ikari 0 S18309 May 23 2018 Y Sasa T...

Page 2: ...P N HOUSING ASS Y 20878 0 T 01 LOCK COVER 3493 0 1 SHELL A 3488 0 1 PULL TAPE HOLDER 3588 0 1 3 Fixtures 3 1 Components and Instruments used in the condition confirmation Pulse heater Heater chip Uni...

Page 3: ...c 2nd 2nd heat temp 300 320 rise time 0 5sec holding time 3 0sec Heater tip Pressure 5 10N This pulse heat condition was evaluated and confirmed by our pulse heat jig and instruments The most optimum...

Page 4: ...dering of center conductor The cables have to be fabricated as shown below in advance of soldering Micro Coax AWG a b c 36 0 15 0 29 0 39 38 0 12 0 29 0 39 40 0 09 0 21 0 33 42 0 075 0 20 0 28 44 0 06...

Page 5: ...CABLINE UM Assembly Manual Document No ASM 18003 5 20 Confidential C DAI ICHI SEIKO Co Ltd Recommended Discrete Cable Dimension Discrete AWG d e 34 0 192 0 32 36 0 15 0 25 Discrete Dimension...

Page 6: ...er etc and please confirm all contacts were applied flux Photo 1 After applying flux Photo 2 Please do not apply flux too much like Photo 2 It can cause flux splash or leak to the mating area Photo 2...

Page 7: ...re set and locate solder bar at center of connector HOUSING ASS Y Fig 1 Set of solder bar Set the cable SHELL Fig 3 0 2MAX Setting discrete cable is to protect 0 2MAX as Fig 3 There is danger that Cen...

Page 8: ...Photo 3 AWG 40 1 NG When solder bridge is appeared between the terminal try heating again with pulse heater only one time If the bridge isn t repaired use the soldering iron only a NG point Condition...

Page 9: ...line of the left below picture green line by a scissors for metal LOCK COVER 45 1 Photo 7 Hold the center of LOCK COVER and cut it off from Notch by 45 deg of reciprocating work When it does not be c...

Page 10: ...ng like the photo below to cut off by force Red arrow direction burrs and transformation can be caused 5 3 LOCK COVER Assembly of LOCK COVER Fig 4 LOCK COVER HOUSING ASS Y LOCK COVER is assembled from...

Page 11: ...he left below picture green line by a scissors for metal SHELL A 45 1 Photo 14 Hold the center of SHELL A and cut it off from Notch by 45 deg of reciprocating work When it does not be cut try again th...

Page 12: ...mation can be caused 5 5 SHELL A Assembly of SHELL A Fig 5 SHELL A HOUSING ASS Y SHELL A is assembled from upper side of HOUSING ASS Y SHELL A SHELL Fig 6 Confirms whether SHELL A is assembled properl...

Page 13: ...are soldered with the soldering iron at designated points Fig 7 8 point Refer to Fig 17 for a limit of the solder height For conditions of Soldering iron refer to sheet 8 Fig 8 Soldering of SHELL B a...

Page 14: ...from carrier tape Photo 18 Cut carrier tape along the green dotted cut line in Photo 18 by metal cutting scissors PULL TAPE HOLDER 45 1 Photo 20 21 Hold the center of PULL TAPE HOLDER and bend it back...

Page 15: ...bling PULL TAPE HOLDER Fig 10 PULL TAPE HOLDER PULL TAPE Tape PULL TAPE around PULL TAPE HOLDER as shown in Figure 10 PULL TAPE Recommended PULL TAPE dimension Positions 30P 40P Thickness 0 10 MAX A 7...

Page 16: ...DER SHELL A Assemble the PULL TAPE HOLDER from upper surface of SHELL A PULL TAPE HOLDER Fig 12 Make sure that PULL TAPE HOLDER is assembled properly Fig 12 point Fig 11 Assembly of PULL TAPE HOLDER F...

Page 17: ...PE HOLDER SHELL A Fig 13 8 Use soldering iron to solder PULL TAPE HOLDER and SHELL A Fig 13 point Refer to sheet 8 for soldering conditions Fig 13 Soldering of PULL TAPE HOLDER Point VIEW A 0 08 mm MA...

Page 18: ...If soldering paste amount is not enough strength of PULL TAPE HOLDER may decrease Make sure all four holes are soldered as shown in OK Photo PULL TAPE PULL TAPE PULL TAPE Do not touch PULL TAPE with...

Page 19: ...nfidential C DAI ICHI SEIKO Co Ltd 5 6 Cable fixation LOCTITE 352 Fix the cable terminal part with the bond Recommended bond LOCTITE 352 Fig 16 Bonding Bonding Fig 17 Bonding soldering 0 70 MIN 0 70 M...

Page 20: ...pe the prohibition area or LOCK COVER may not work properly Bundle the cable as shown in Figure 18 and 19 LOCK COVER NG Do not put a tape on LOCK COVER NG Tape prohibition area NG Do not put a tape on...