I-PEX CABLINE-VS PLUG, Assembly Manual

Page 1: ...UG Part No 20453 T Assembly Manual 8 S19014 January 8 2019 Y Miyazaki T Masunaga H Ikari 7 S18632 October 1 2018 Y Miyazaki H Ikari 6 S18401 July 2 2018 A Koyanagi T Masunaga H Ikari 5 S17910 December...

Page 2: ...3 Fixtures 3 1 Components and Instruments used in the condition confirmation Pulse heater Heater chip 20P 30P 40P 50P Thickness 0 5 0 5 0 5 0 5 Width 10 0 15 0 20 25 Unit mm Recommended solder bar Res...

Page 3: ...heat temp 340 360 370 390 rise time 0 5sec 0 5sec holding time 3 0sec 3 0sec Heater tip Pressure 15 19N 15 19N This pulse heat condition was evaluated and confirmed by our pulse heat jig and instrume...

Page 4: ...Soldering of center conductor The cables have to be fabricated as shown below in advance of soldering MICRO COAX CABLE DIMENSION MICRO COAX CABLE AWG Pos A 20P 9 50 30P 14 50 40P 19 50 50P 24 50 DIME...

Page 5: ...bly Manual Document No ASM 08003 5 22 Confidential C AWG b 32 0 24 34 0 192 36 0 15 Pos A 20P 9 50 30P 14 50 40P 19 50 50P 24 50 DIMENSION A DISCRETE CABLE AWG DISCRETE CABLE DIMENSION RECOMMENDED DIS...

Page 6: ...CABLINE VS PLUG Assembly Manual Document No ASM 08003 6 22 Confidential C Pos A 20P 9 50 30P 14 50 40P 19 50 50P 24 50 DIMENSION A TWINCOAX CABLE AWG 40 RECOMMENDED TWINCOAX DIMENSION...

Page 7: ...nd please confirm all contacts were applied flux Photo 1 After applying flux Photo 2 Please do not apply flux too much like Photo 2 It can cause flux splash or leak to the mating area Photo 2 Extra fl...

Page 8: ...and locate solder bar at center of connector HSG ASS Y Set the cable SHELL Fig 3 0 2MAX Setting discrete cable is to protect 0 2MAX as Fig 3 There is danger that Center Conductor touch SHELL Fig 2 Set...

Page 9: ...wn in Fig 4 so please make escape shape on the receiving jig of the pulse heater to prevent interference A B 20P 16 0 30P 5 4 21 0 40P 10 4 26 0 50P 15 4 31 0 Fig 4 The SHELL bottom side of PLUG HSG A...

Page 10: ...f solder in hand soldering and there might be the short circuit with SHELL A put an insulating tape in SHELL A before assembly of SHELL A 5 Caution Do not forcedly pull the cable toward red arrow dire...

Page 11: ...Confidential C Insulating tape thickness t 0 06mm SHELL A P N 2574 0 8 0 2 0 20P 9 70 30P 14 70 40P 19 70 50P 24 70 0 64 SHELL A SHELL A Please avoid touching the convex point on SHELL A fore end It m...

Page 12: ...Carrier Cut Line Cut carrier on the cut line of a lower left picture green line by a scissors for metal PLUG SHELL A 45 1 7 Hold the center of Plug shell A and cut it off from Notch by 45 deg of reci...

Page 13: ...ELL A Detail of Notch Caution By pulling like a lower photo to cut off by force Red arrow direction burrs and transformation can be caused Photo 8 Bottom side view Photo 9 Upper side view Photo 10 Cut...

Page 14: ...S Y PULL BAR pull tape 1 is assembled to HOUSING ASS Y WITH PULL BAR P N 20453 0 T 1 WITH INSULATION PULL BAR P N 20453 0 T 3 Fig 6 1 Assembly of PULL BAR 1 In case of WITH PULL BAR CABLE ASS Y P N 20...

Page 15: ...ss 0 08mm Positions 20P 30P 40P 50P A 13 0 18 0 23 0 28 0 B 14 45 19 45 24 45 29 45 Unit mm Fig 6 2 Pull tape Pull tape Recommended dimension 1 Pull tape Pull tape Pull BAR Caution1 Pull tape dimensio...

Page 16: ...BAR Caution 2 Do not apply force toward arrowed directions It may deform the pull bar Fig 6 4 PULL BAR Caution of handling of pull bar 3 SHELL A PULL BAR PULL BAR Do not attach a pull bar after shell...

Page 17: ...ace of the HOUSING ASS Y and push only the blue shaded areas to assemble them Do not push the red shaded area by itself during assembling or it may deform tip of the lock and may cause incomplete lock...

Page 18: ...Fig 8 shell A t oShell B Fig 9 It confirms whether SHELL A is being assembled normally Whether SHELL locks are being assembled normally Fig 8 point Please refer to Fig 9 for shell A lock criteria Fig...

Page 19: ...y Manual Document No ASM 08003 19 22 Confidential C SHELL A SHELL A PULL BAR Fig 10 SHELL A Precaution Do not push shell A toward bottom side as shown in Fig 10 or this may unlock shell A Fig 10 Impro...

Page 20: ...and GND BAR are soldered with the soldering iron Fig 11 12 point Refer to Fig 15 for a limit of the solder height Conditions of Soldering iron refer to sheet 8 In case of soldering discrete cable sol...

Page 21: ...e cable soldering at Fig 13 point is necessary Fig 13 Soldering of SHELL A and SHELL B Pull tape Insulation pull bar P N 2576 1 Pull tape RECEPTACLE Caution in soldering When using the pull tape or th...

Page 22: ...LUG Assembly Manual Document No ASM 08003 22 22 Confidential C 5 5 Cable fixation LOCTITE 352 Fix the cable terminal part with the bond Bond LOCTITE 352 Fig 14 Bonding 1 7 2 8mm 1 7 2 8mm Fig 15 Solde...