I-PEX ISH Series, Instruction Manual

Page 1: ...R ISH VS CONNECTOR Instruction Manual 13 RS0743 September 18 2020 H Naoi J Tateishi E Kawabe 12 RS0617 August 21 2019 K Hanaki J Tateishi E Kawabe 11 RS0612 July 9 2019 S Tanaka J Tateishi E Kawabe 10...

Page 2: ...ck installation 6 How to release secondary lock 7 How to release female terminals 8 Rear cover installation 9 Mating of connector 10 Unmating of connector 11 Handling of Product 12 Storage of housings...

Page 3: ...ISHV CONNECTOR and ISHVS CONNECTOR 2 Applicable items The Manual is applicable to the items listed below MALE CONNECTOR FEMALE CONNECTOR Horizontal type Vertical type Horizontal type with rear cover...

Page 4: ...uctors and deformed conductors as shown in Fig 2 Do not use wires with damaged conductors cut off conductors short conductors and deformed conductors Using faulty wires may cause crimping problems Par...

Page 5: ...uctor construction of the wire Please contact our Sales Department shown in 15 sheet 29 about wire used then we will verify it and notify you the appropriate crimp dimensions Fig 3 Terminal part names...

Page 6: ...a micrometer see Fig 5 Secure terminals firmly to obtain accurate measurement Do not pinch the bell mouth The wire barrel crimp height can not measure accurately 1 2 Measuring method for insulation ba...

Page 7: ...eter see Fig 7 Secure terminals firmly to obtain accurate measurement Fig 7 Wire barrel Crimp width measurement 1 4 Measuring method for insulation barrel crimp width is described below To measure the...

Page 8: ...ess must not extend beyond the bottom surface see Fig 9 3 Bellmouth excess conductors and cut off tab Bellmouth excess conductors and cut off tab must satisfy the dimensions shown in Fig 10 No extensi...

Page 9: ...ned resulting in different dimension of excess conductors or bellmouth between the sides dimensions must be measured on larger side and be satisfied In the case shown in Fig 12 measure excess conducto...

Page 10: ...twist Terminal twist is 1 2 MAX from the wire barrel baseline see Fig 14 7 Bend up and Bend down Bend up is 1 90mm MAX and no Bend down the hight from the wire barrel baseline to the terminal box mea...

Page 11: ...onductors are insufficiently inserted into the wire barrel see Fig 18 3 Excessive conductors out Excess conductors protrude from the wire barrel and does not satisfy the dimension in fig 10 of sheet 8...

Page 12: ...ig 21 5 Incomplete insulation crimping Strip length is too short and insulation is crimped inside the wire barrel see Fig 22 Strip length is too long and insulation does not fit completely inside the...

Page 13: ...e2 PART NO 1 ROW Table2 PART NO 2 ROW No of Poles PART NO 3 ISH CONNECTOR 3P FEMALE HOUSING V0013 91003 211 3 ISHV CONNECTOR 3P FEMALE HOUSING V0037 91003 211 NAME No of Poles PART NO V0016 91006 211...

Page 14: ...ed in the orientation instructed Forcibly inserting terminals in any other orientation may result in damage or deformation Furthermore if the terminals are inserted with incorrect orientation terminal...

Page 15: ...e forcefully Check that the terminals are inserted correctly and sufficiently and repeat the insertion procedure in 4 Insert all the terminals properly and push the secondary lock part until audible c...

Page 16: ...tial position of the secondary lock part may be different This does not affect the quality of the product No good Do not use fingertip Possible damage by fingernails see Fig 31 Good Use fingerpad Prev...

Page 17: ...sufficient retainer installation Push in Correctly engaged The retainer cannot be properly inserted because terminals interfere Table5 PART NO FEMALE HOUSING RETAINER V0016 91006 211 V0016 91006 212 V...

Page 18: ...as shown in Fig 35 Notes Retainer must be inserted in the orientation instructed Inserting retainer in any other orientation may result in damage or deformation see Fig 34 35 If there is any damage or...

Page 19: ...Do not insert the releasing jig into any other incorrect place Check for any deformation or damage on both of the secondary lock part and the female housing after releasing the secondary lock part be...

Page 20: ...releasing jig for any other part of the housing other than the releasing apertures Doing so may cause damage or reduced performance Check for any deformation or damage on both of the retainer and the...

Page 21: ...h the releasing jig fully into the lance then lever up the lance as shown in Fig 42 Keep the jig in the place and pull the female terminal out by holding the wire If there is any difficulty in pulling...

Page 22: ...ed item Replace the item with a new one Only use the terminal releasing jig specified Do not insert the releasing jig into the cavities see Fig 46 If the releasing jig is inserted into the cavities by...

Page 23: ...inserted the terminals When handling the terminal inserted female housing it should be careful not to catch the wire between the female housing and the rear cover Cannot remove the rear cover after in...

Page 24: ...ck arm to prevent insufficient mating After that pull the female connector lightly to check that the female connector is locked Notes Only mate the connector in the direction instructed above Do not f...

Page 25: ...mation to the connector Hold and pull the female connector not the wires when disengaging the female connectors If there is any damage or deformation do not use the damaged item Replace the item with...

Page 26: ...male terminal spring deformation or the contact failure caused by adhesion the particles of friction according to excessive insertion and removal actions To test electrical conductivity of female conn...

Page 27: ...s secured arrange the wires with adequately large R Reference Probe pin position on female housing Female housing single row Female housing double row Fig 56 Arrangement of wires 15 MIN Straight porti...

Page 28: ...oving terminals Table 7 shows the name of the releasing jig and their part number To purchase any of the jigs please contact the Sales Dept of our company at the following in 15 Sheet 29 ISH 10P V0020...

Page 29: ...and wires and that no rain water dust and dirt etc are present Handle products with care If there is any damage deformation discoloration etc to wires housings and any other parts do not use the dama...