I-PEX ISH, Instruction Manual

Page 1: ...NE CONNECTOR Instruction Manual 3 RS0743 September 18 2020 H Naoi J Tateishi E Kawabe 2 RS0550 August 18 2018 S Tanaka S Tono T Osuga 1 RS0511 July 10 2018 H Naoi T Osuga E Kawabe 0 RS0264 December 10...

Page 2: ...5 Secondary lock part installation 6 How to release Secondary lock part 7 How to release terminals 8 Mating of connector 9 Unmating of connector 10 Handling of Product 11 Storage of housings and termi...

Page 3: ...urpose The Manual explains the handling of ISH INLINE CONNECTOR For female connector refer to the Handling Manual ISH CONNECTOR No HDM 0002 2 Applicable items The Manual is applicable to the items lis...

Page 4: ...onductors and deformed conductors as shown in Fig 2 Do not use wires with damaged conductors cut off conductors short conductors and deformed conductors Using faulty wires may cause crimping problems...

Page 5: ...onductor construction of the wire Please contact our Sales Department shown in 14 sheet 22 about wire used then we will verify it and notify you the appropriate crimp dimensions Fig 3 Terminal part na...

Page 6: ...micrometer see Fig 5 Secure terminals firmly to obtain accurate measurement Do not pinch the bell mouth The wire barrel crimp height can not measure accurately 1 2 Measuring method for insulation barr...

Page 7: ...er see Fig 7 Secure terminals firmly to obtain accurate measurement Fig 7 Wire barrel Crimp width measurement 1 4 Measuring method for insulation barrel crimp width is described below To measure the i...

Page 8: ...not extend beyond the bottom surface see Fig 9 3 Bellmouth excess conductors and cut off tab Bellmouth excess conductors and cut off tab must satisfy the dimensions shown in Fig 10 and Table 2 Fig 10...

Page 9: ...d resulting in different dimension of excess conductors or bellmouth between the sides dimensions must be measured on larger side and be satisfied In the case shown in Fig 12 measure excess conductors...

Page 10: ...erminal twist is 1 2 MAX from the wire barrel baseline see Fig 14 7 Bend up and Bend down Bend up is 1 10mm MAX and no Bend down respectively the hight from the wire barrel baseline to the terminal bo...

Page 11: ...ductors are insufficiently inserted into the wire barrel see Fig 18 3 Excessive conductors out Excess conductors protrude from the wire barrel and does not satisfy the dimension in fig 10 of sheet 8 F...

Page 12: ...insulation is crimped inside the wire barrel see Fig 21 Strip length is too long and insulation does not fit completely inside the insulation barrel see Fig 22 6 Torn insulation Insulation is torn by...

Page 13: ...g the wire lightly towards you Terminals won t fit into the housing coreholes if inserted in the wrong orientation see Fig 25 Notes Terminals must be inserted in the orientation instructed Forcibly in...

Page 14: ...e secondary lock part cannot be closed in completely do not close forcefully Check that the terminals are inserted correctly and sufficiently and repeat the insertion procedure in 4 Insert all the ter...

Page 15: ...position of the secondary lock part may be different This does not affect the quality of the product OK OK No good Good Good Use fingerpad Prevent damage by fingernails No good Do not use fingertip Po...

Page 16: ...correct place Check for any deformation or damage on both of the secondary lock part and the housing after releasing the secondary lock part before continuing any operation If there is any damage or d...

Page 17: ...lever up the lance as shown in Fig 35 Keep the jig in the place and pull the terminal out by holding the wire Take caution not to touch the terminals with the jig If there is any difficulty in pullin...

Page 18: ...r terminals Take sufficient care when handling see Fig 36 If there is any damage or deformation on the terminal or the housing do not use the damaged item Replace the item with a new one Only use the...

Page 19: ...the lock arm to prevent insufficient mating After that pull the female connector lightly to check that the female connector is locked Notes Only plug the connector in the direction instructed above D...

Page 20: ...ormation to the connector Hold and pull the female connector not the harness when disengaging the connectors If there is any damage or deformation do not use the damaged item Replace the item with a n...

Page 21: ...damage or deformation do not use the damaged item Replace the item with a new one 10 2 Arrangement of Wires When arranging the wires horizontally to avoid excessive stress to the sidewalls and termin...

Page 22: ...t place excessive force impact to connectors main bodies or wires Store products in a dry place without any dust or dirt Avoid storage for an extended period or any way that may cause damage or deform...