I-PEX ISH, Handling Manual

Page 1: ...8 RS0292 K H Aug 18 16 T E 7 RS0264 K H Dec 10 15 T E 6 RS0258 K H Nov 25 15 T E 5 RS0248 T T Sep 28 15 T E 4 RS0199 H N Jun 29 15 T E 3 RS0189 T T Dec 1 14 T E Approved by Checked by Prepared by 2 RS...

Page 2: ...EMALE CONNECTOR ISH CONNECTOR VERTICAL TYPE Name Part No Image VT001 512 ISH CONNECTOR FEMALE TERMINAL 1 Purpose ISH CONNECTOR ISHV CONNECTOR The Manual explains the handling of ISH CONNECTOR and ISHV...

Page 3: ...insulation cut off conductors short conductors and deformed conductors as shown in Fig 2 Do not use wires with damaged conductors cut off conductors short conductors and deformed conductors Using fau...

Page 4: ...re barrel crimp height measurement To measure the height place the rolled in side of the wire barrel on the flat surface of the meter and the other side of the wire barrel on the tip of the cone see F...

Page 5: ...Rev 10 QHC 65FR01 18 Rev 1 CONFIDENTIAL C Fig 4 Micrometer 6 Use the micrometer shown in Fig 6 for insulation barrel crimp height measurement Fig 5 Wire barrel Crimp height measurement Fig 6 Insulatio...

Page 6: ...uring method for crimp width is described below 7 Use the micrometer shown in Fig 7 for wire barrel crimp width measurement Measure the width at the center of the barrel Fig 7 Wire barrel Crimp width...

Page 7: ...satisfy the dimensions shown in Fig 10 and Table 2 D E 2 Sheet 11 31 21 The dimension D and E Excess conductors must be satisfied the dimensions shown in Table 2 This is mandatory to prevent short cir...

Page 8: ...wire barrel ends are not aligned resulting in different dimension of excess conductors or bellmouth between the sides Table 2 B C E dimensions must be measured on larger side and be satisfied In the...

Page 9: ...2 14 Terminal twist is J 1 2 from the wire barrel baseline see Fig 14 7 Bend up and Bend down K 1 90mm L 0mm 15 16 Bend up and Bend down is K 1 90mm L 0mm No Bend down respectively the hight from the...

Page 10: ...uctors insertion 18 Conductors are insuffuciently inserted into the wire barrel see Fig 18 3 Excessive conductors out Sheet 7 2 19 Excess conductors protrude from the wire barrel and does not satisfy...

Page 11: ...ing short circuit see Fig 21 5 Incomplete insulation crimping 22 23 Strip length is too short and insulation is crimped inside the wire barrel see Fig 22 Strip length is too long and insulation does n...

Page 12: ...he orientation as shown in Fig 25and 26 Once the female terminal is inserted ensure that the female terminal retention is fastened by pulling the wire lightly towards you 27 Terminals won t fit into t...

Page 13: ...ar holder installation 2 4 After terminal insertion is complete close the rear holder You will hear audible click when the rear holder is engaged properly The rear holder has two engaging portions Pre...

Page 14: ...29 the rear holder cannot be closed Insert the terminal s completely and close the rear holder again 30 Do not use fingertips to install rear holders as shown in Fig 30 The rear holder cannot be clos...

Page 15: ...ll hear audible click when the retainer is engaged properly Check that the retainer is pushed in completely i e aligned with the sidewall of the housing When the retainer cannot be pushed in completel...

Page 16: ...gain 34 Do not forcefully insert in any other position than those shown in Fig 34 35 The retainer cannot be inserted when it is inserted in incorrect orientation to the female housing as shown in Fig...

Page 17: ...y damage or deformation do not use the damaged item Replace the item with a new one 6 How to release the rear holder JIG 36 JIG Place the releasing jig into the rear holder taper situated at the botto...

Page 18: ...o not use the damaged item Replace the item with a new one Only use the rear holder releasing jig specified Care must be taken when handling the rear holder releasing jig it has very sharp edge Care m...

Page 19: ...other than the releasing apertures Doing so may cause damage or reduced performance Check for any deformation or damage on both of the reatiner and the female housing after releasing the retainer bef...

Page 20: ...igs 38 and 40 Push the releasing jig fully into the lance then lever up the lance as shown in Fig 42 Keep the jig in the place and pull the female terminal out by holding the wire If there is any diff...

Page 21: ...v 1 CONFIDENTIAL C Fig 40 JIG Releasing apertures location Fig41 JIG Correct orientation of the releasing jig and the housing lance Fig42 JIG Terminal releasing jig in operation JIG Direction of relea...

Page 22: ...force Take sufficient care when handling see Fig 44 If there is any damage or deformation on the terminal or the housing do not use the damaged item Replace the item with a new one Only use the termin...

Page 23: ...t 40N to 50N It is possible to install the rear cover to the female housing which is either inserted or not inserted the terminals When handling the terminal inserted female housing it should be caref...

Page 24: ...o HDM 0002 Rev 10 QHC 65FR01 18 Rev 1 CONFIDENTIAL C Fig 46 Corresponding Female housing for Rear cover Engaging portion Fig 47 No corresponding Female housing for Rear cover Fig 48 Direction of insta...

Page 25: ...se do not touch the lock arm to prevent insufficient mating After that pull the female connector lightly to check that the female connector is locked Notes 51 Only mate the connector in the direction...

Page 26: ...connector in press down fully on the end of the arm see Fig 52 Keep pressing the lock down and pull out the female connector Fig52 Lock arm Pull out female connector Direction of pressing When the loc...

Page 27: ...use the damaged item Replace the item with a new one Pressing down the end of the lock arm may not release the lock fully See Fig 53 12 Handling of Product 12 1 Conductivity test 12 1 1 Male connecto...

Page 28: ...esion the particles of friction according to excessive insertion and removal actions To test electrical conductivity of female connector place a probe pin at prescribed point 0 5N MAX on outside of th...

Page 29: ...he core hole please keep the wires straight at least 15mm from connector as shown in Fig 56 Once straight portion is secured arrange the wires with adequately large R Reference Probe pin position on f...

Page 30: ...releasing the rear holder for releasing the retainer and for removing terminals Table 4 shows the name of the releasing jig and their part number To purchase any of the jigs please contact the Sales D...

Page 31: ...water dust and dirt etc are present Handle products with care If there is any damage deformation discoloration etc to wires housings and any other parts do not use the damaged item Replace the item wi...