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Model No.

Weight (gms.)

AI-5982

 

240

1

OIM AI-5X82 V2.1 Page 1 of 6

USER’S  OPERATING  MANUAL  FOR   DIGITAL  TEMPERATURE  CONTROLLER

(Models: AI - 5982 )

AI - 5982

(96 X 96)

Fe-k(J) T/C

Cr-AL(K) T/C

Sensor Type 

Accuracy

  

o

± 1  C

o

0 ~ 1700 C

o

0 ~ 1700 C

o

-100 ~ 450 C

Resolution

Range

o

1  C

o

1  C

o

1  C

}

(R) T/C

(S) T/C

Pt-100(RTD)

Pt-100(RTD 0.1)

o

760 C

o

-99 

1300 C

o

-99.9 ~ 450.0 C

o

1  C

o

1  C

o

0.1  C

o

± 0.3  C

      SAFETY INSTRUCTION :

      This controller is meant for temperature control 
      applications. It is important to read the manual prior to 
      installing or commissioning of controller. All safety related 
      instruction appearing in this manual must be followed to   
    ensure safety of the operating personnel as well as the 
      instrument.

      GENERAL

v

The  controller  must  be  configured  correctly  for  intended 
operation. Incorrect configuration could result in damage 

      to the equipment or the process under control or it may 
      lead personnel injury.

v

The controller is generally part of control panel and in 

      such a  case the terminals should not remain accessible 
      to the user after installation.

     MECHANICAL

v

The  Controller  in  its  installed  state  must  not  come  in  close 
proximity  to  any  corrosive/combustible  gases,  caustic 
vapors, oils, steam or any other process by-products.

v

The Controller in its installed state should not be exposed 

      to carbon dust, salt  air, direct sunlight or radiant  heat.

v

Ambient temperature and relative humidity surrounding  

     the controller must not exceed the maximum specified 
      limit  for proper operation of the controller.

v

The controller in its installed state must be protected 

      against excessive electrostatic or electromagnetic 
      interferences. Ventilation holes provided on the chassis 
      of the instrument are meant for thermal dissipation hence 
      should not be obstructed in the panel.

     ELECTRICAL

v

The controller must be wired as per wiring diagram & it 

      must comply with local electrical regulation.

v

Care must be taken not to connect AC supplies to low   

      voltage sensor input.

v

Circuit  breaker  or  mains  s/w  with  fuse  (275V/1A)  must  be 
installed between power supply and supply terminals to 

      protect the controller from any possible damage due to 
      high voltage surges of extended  duration.

v

Circuit  breaker  and  appropriate  fuses  must be used for 
driving high voltage loads to protect the controller from 

      any possible damage due to short circuit on loads.

v

To minimize pickup of electrical noise, the wiring for low   

      voltage DC and sensor input must be routed away from 
      high current power cables. Where it is impractical to do 
      this, use shielded ground at both ends.

v

The controller should not be wired to a 3-Phase supply 

      with unearthed star connection. Under fault condition 
      such supply could rise above 264 VAC which will damage 
      the controller.

v

The Electrical noise generated by switching inductive 

    loads might create momentary Fluctuation in display, 
      alarm latch up, data loss or permanent damage to the 
      instrument. To reduce this use snubber circuit across  the 
      load.

It is essential to install a over Temp. Protection device to 

      avoid any failure of heating system. Apart from spoiling 

the product, this could damage the process being 

      controlled.

SPECIFICATIONS : -

1. DISPLAY TYPE

   

: Dual

 

4- Digit

 

7 segment LED

4 Digit Bright White (PV)
4 Digit Luminous Green (SV)

    STATUS LED’S

: OP1

: Main Control Output

OP2

: Alarm Status

SOAK : Soak Timer

2. INPUT
    Sensor 

: TC:J,K,R,S & RTD: Pt-100

    Range

: Refer below table

    Sampling Time                    : 125 msec.
    Resolution

: 1°C/0.1°C(Only for RTD)

    CJC for TC

: Built in automatic

    LWC for Pt-100

: Built in up to 18E max.

    Digital Filter                         : 1 to 10 Sec.
3. RELAY OUTPUT
    Contact Type

: N/O, CM, N/C

    Contact Rating

: 5A @ 250VAC or 30 VDC

    Life Expectancy

: > 5,00,000 operations

    Isolation

: Inherent

4. SSR DRIVE OUTPUT
    Drive Capacity

: 12V @ 30mA.

    Isolation

: Non-Isolated.

5. FUNCTION 
    Output 1

: Main Control output

    Output 2

: Programmable

1) Auxiliary control
2) Alarm
3) Soak timer

    Control Action                     : ON-OFF/T.P (user selectable)
    Control Mode                       : Heat/Cool (user selectable)
    Compliance                          : ----
6. ENVIRONMENTAL
    Operating Range

: 0 ~50°C, 5~90% Rh

    Storage Humidity

: 95% Rh (Non-Condensing)

7. POWER SUPPLY
    Supply Voltage

: 90~270VAC, 50/60Hz.

    Consumption

: 4W Maximum.

8. PHYSICAL
    Housing

: ABS Plastic.

Model no.

Display height (PV)

Display height (SV)

0.56”

0.56”

AI-5982

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