16 MAN-071
11-
INSTRUCTIONS FOR THE DISASSEMBLY / ASSEMBLY OF THE CLUTCH
ATTENTION:
The following operations must be performed by a skilled mechanic under the condition to
have available the dedicated tools shown on the text, otherwise it is necessary to apply
to an Authorized Service Center. Refer to the following drawing during the operations.
OPERATIONS
TOOLS
Clutch disassembly
1.
Remove clutch cover (3 screws M6).
Allen wrench 5mm – T type.
2.
Using the special tool S 1436/2 (or clutch wrench
CH 24) and hooking itself to the clutch body for
blocked the crankshaft.
Clutch wrench CH 24
Special tool S 1436/2.
3.
Remove drum nut (1 nut M10).
12 Point wrench 17 mm
4.
Remove the external washer,the drum with roller
cage, the O-Ring and the internal washer.
5.
Using the special tool and the clutch wrench CH24,
remove the M16x1 nut and the cone safety washer.
ATTENTION: Turn clockwise as nut has left thread.
Clutch wrench CH 24
Special tool S 1436/2
6.
Apply clutch puller on clutch and remove clutch from
the crankshaft, with 12 point wrench 19mm.
Clutch puller: P.N. B-55614-C
12 point wrench 19mm.
7.
Remove key from shaft.
1
2
3
4
5
6
7
8
9
1 Drum nut 5 O-Ring 9 Clutch body
2 External washer 6 Internal Washer
3 Roller cage 7 Locking nut
4 Clutch drum + Sprocket 8 Cone safety washer
