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Probable fault cause on 
installation

 
Probable fault cause in 
operation

- Magnet turned the wrong way
- Magnet transmitter incorrectly connected (wrong polarity),  
  

   

see CONNECTIONS on page 9

- Too big a gap between magnet transmitter and magnet, max. 15 mm
 
- Broken belt
- Belt slipping
- Stuck wheel
- The magnet transmitter or magnet is not intact

Motor temperature

Alarms and trips if the coil temperature in the motor is too high.
The thermal contact in the motor returns to normal mode once the 
temperature falls.

Over-voltage

Alarms and trips if the input voltage exceeds 265 V.

Under-voltage

Alarms and trips if the input voltage falls below 190 V.

Over/under temperature

Alarms and trips if the temperature in the control unit goes above/below 
safe temperature level (+85 - -30 

O

C).

Short circuit

Probable fault cause

Alarms and trips in the event of short circuit phase-phase or phase-earth.

- Short circuit between phases in cable or motor
- Short circuit between phase-earth in cable or motor
- Interruption to one phase in cable or motor

Measure motor resistance; it should be identical on all coils.

Internal fault

Alarms and trips if an internal fault in the control system has occurred.

ADJUSTMENTS VIA POTENTIOMETER

Manual speed

By closing A1-A2 the speed is controlled via the potentiometer marked 
"Manual speed". Can be regulated between 1 and 350 rpm.
The wheel rotates at the set speed, whatever the value of the input signal.
Factory setting: 1 rpm on motor shaft.

Max. speed

Potentiometer for adjusting max. speed.
Regulates between 50 and 350 rpm. 
Factory setting: 50 rpm on motor shaft.

PUSH BUTTON

Reset

Reset button for resetting the control unit. The control unit is also reset in 
the event of voltage drop-out and closure between terminal 11 and 12.

9

8

Summary of Contents for F21025201

Page 1: ...IBCcontrol Made in Sweden MANUAL CONTROL UNIT FOR ROTATING HEAT EXCHANGER VariMax25 Art no F21025201 ...

Page 2: ......

Page 3: ...Technical data 6 Functions 6 8 DIP switches 7 Operational indications 7 Alarms 7 Adjustments via potentiometer 8 Push buttons 8 Connection diagram 9 Connections 9 Input signal Rotation speed 10 Checks before switching on the control unit 10 Putting the equipment into operation 10 EMC installation 11 EMC gland 11 Personal notes 12 13 ...

Page 4: ...t be implemented Disposal and recycling When replacing components or when the control unit in its entirety need replacing please follow the advice below The aim should always be maximum possible recycling of raw materials with minimum possible environmental impact Never dispose of electrical components with ordinary waste always use the designated collection points Disposal should be as environmen...

Page 5: ...rent before removing the cover Never touch electrical components or contacts while main current is switched on Risk of electric shock resulting in serious injury or death Connected terminals contain residual voltage even after the main current has been switched off The following symbols and references will be used in this description These important instructions apply to personal protection and te...

Page 6: ... according to the requirements of the EMC Directive 2004 108 EC and are tested according to standard EN 61800 3 2004 emission category C1 and immunity category C2 All control units comply with the Low Voltage Directive 2006 95 EC standard EN 61800 5 1 All control units are designed for installation in environments subject to pollution degree 2 This product also complies with the RoHS Directive 201...

Page 7: ...ax25 has a preset threshold value of 0 1 V hysteresis 0 13 0 07 V If the input signal falls below this value the wheel stops VariMax25 has a rotation monitor magnet mounted on the wheel with associated magnetic sensor and built in cleaning function The functions can be disconnected via DIP switches VariMax25 starts automatically after voltage drop out and resets all alarms on restart The VariMax m...

Page 8: ...t value cannot be obtained with a digital measuring instrument The fuse protects both motor and electronics TECHNICAL DATA CONTROL UNIT Max moment 2 Nm Min rotation speed 1 rpm Max rotation speed 350 rpm Motor temperature mantle max 110 O C Shaft diameter 14 mm Shaft length 40 mm Ambient temperature 30 45 O C Protection form IP54 Weight incl motor bracket 2 6 kg Dimensions incl shaft and motor bra...

Page 9: ...Rotation monitor DIP switch Flashes even if the input signal is lower than the threshold value ALARMS In the event of an alarm the control unit restarts after 30 seconds The respective red light diode comes on for the same duration 30 seconds After restart the light diode goes out this happens twice The third time the alarm relay closes and the alarm moves on In order for the alarm relay to close ...

Page 10: ...vel 85 30 O C Short circuit Probable fault cause Alarms and trips in the event of short circuit phase phase or phase earth Short circuit between phases in cable or motor Short circuit between phase earth in cable or motor Interruption to one phase in cable or motor Measure motor resistance it should be identical on all coils Internal fault Alarms and trips if an internal fault in the control syste...

Page 11: ...nnected to terminal 9 brown to terminal 10 The magnet is installed with south side S towards the transmitter Max distance 15 mm 12 V output 3 11 Output for 12 V DC Terminal 3 is minus terminal 11 is plus Max 50 mA Reset 11 12 Remote reset in the event of alarm The control unit is reset automatically in the event of voltage drop out Thermal contact T T This must be connected to protect the motor ag...

Page 12: ...on Adjust Max speed so that the wheel rotates at 10 12 rpm or as per directions from wheel manufacturer Checking minimum speed Set the DIP switch to Low speed in the ON position Check that the wheel starts The minimum speed is preset Checking the cleaning function Switch off the voltage Make sure that the Cleaning DIP switch is set to ON and that the input signal is disconnected After switching on...

Page 13: ...ble Ölflex Classic 110 CY 7G0 5 Shielded Input signal LiYCY 2x0 34 0 5 Shielded EMC glands must be used for shielded cables The above cables or equivalent must be used to comply with the terms of the EMC Directive NOTE When connecting the shielding to the EMC gland it is important to connect as shown above 11 ...

Page 14: ...12 PERSONAL NOTES ...

Page 15: ...13 PERSONAL NOTES ...

Page 16: ...IBC control AB Brännerigatan 5 A SE 263 37 Höganäs Sweden Tel 46 0 42 33 00 10 Fax 46 0 42 33 03 75 www ibccontrol se info ibccontrol se IBCcontrol F21025901 GB VERSION 2 0 2015 07 01 ...

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