background image

15

INSTALLATION AND OPERATION INSTRUCTIONS

IBC INDIRECT WATER HEATERS - ALL MODELS

ELECTRICAL LADDER DIAGRAM

2 Load Parallel Piping/w Pumps - Refer to Mechanical Drawings #2 & #3

Valid for all IBC Boilers except the SL 80-399 - refer to SL 80-399 I&O Manual

IB

C

CB

Input to Processo

rI

nput to Processo

r

DO NOT connect ANYTHING to these terminals

Auxiliary Interlock

Fan Coil Thermostat

Interlock 1

Therm. 1

Interlock 2

Therm. 2

Therm. 3

Outdoor S.

Indoor S.

2nd Loop S.

DHW S.

Boiler Net  +

Ext. Cont.  –

G

120Vac

L

N

IBC Control Board

CB-1

Yellow

White

CB-2

CB-3

CB-4

P/ V Power - L

P/ V Power - N

P/ V3 - N

P/ V3 - L

P/ V1 - N

P/ V1 - L

P/ V2 - N

P/ V2 - L

IBC

CB

Domestic Hot Water Sensor

Supplied with IBC Water Heater

Interlock 1

Interlock 2

Therm. 1

Therm. 2

Therm. 3

Outdoor S.

Indoor S.

2nd Loop S.

DHW S.

Boiler Net  –

Ext. Cont.  +

White

Green

Black

Fuse - 5A

Fuse - 5A

Fuse - 5A

Fuse - 5A

G1

DHW 

Pump

(P1)

Fan Coil 

Pump

(P2)

G2

G3

G4

G5

G6

G7

G8

O1

O2

O3

O4

O5

O6

O7

O8

O9

O10

O11

O12

O13

O14

O15

O16

O17

O18

O19

O20

O21

O22

Auxiliary Interlock

Outdoor Sensor

Supplied with IBC Boiler

2 Load Parallel Piping/w Pumps

DHW

FAN COIL

Domestic Hot Water Sensor

DHW Pump

(P1)

Fan Coil Pump

(P2)

Outdoor Sensor

Fan Coil Thermostat

Mechanical Drawing #2

IBC

BOILER

IBC

2 Load Parallel - 2 Side Piping - SL 20-115 & Pumps Only

IBC

SL 20-115

BOILER

IBC

DHW

Domestic Hot Water Sensor

DHW Pump

(P1)

Fan Coil Pump

(P2)

Outdoor Sensor

Fan Coil Thermostat

Mechanical 

Drawing #3

FAN COIL

NOTE

IBC VFC Series boilers 

have been designed to take 

advantages of the many 

benefits of primary/secondary 

piping. These models have a 

software routine that utilizes 

the boiler pump contacts on 

start-up in order to prove 

flow. The sketch below details 

a wiring modification that 

must be made when using 

parallel pumping with IBC 

VFC model Boilers.

Mechanical Drawing #3, immediately below, 

is only applicable to the IBC model SL 20-115

ELECTRICAL LADDER DIAGRAM DETAIL

VFC Series Boiler Wiring for Parallel Piping

Valid for IBC VFC 15-150 and VFC 45-225 Model Boilers

G

120Vac

L

N

IBC Control Board

CB-1

Yellow

White

CB-2

CB-3

CB-4

P/ V Power - L

P/ V Power - N

P/ V3 - N

P/ V3 - L

P/ V1 - N

P/ V1 - L

P/ V2 - N

P/ V2 - L

IBC

CB

White

Green

Black

Fuse - 5A

Fuse - 5A

Fuse - 5A

Fuse - 5A

G1

DHW 

Pump

(P1)

Heating 

Pump

(P2)

G2

G3

G4

G5

G6

G7

G8

Connect Yellow and 

White Primary Pump 

wires to the bottom 

two terminals on the 

Green Terminal Strip

On a VFC Model boiler, locate the 

Yellow and White pair of wires in the 

wiring box behind the IBC Control. 

Connect the Yellow wire to the “P/V 

Power L” terminal second from the 

bottom on the Green terminal plug. 

Connect the White wire to the bottom 

terminal labelled “P/V Power N”. This 

will satisfy the boiler’s flow proving 

routine when either zone starts up.

Summary of Contents for 30

Page 1: ...IBC 115 HO C FOR SINGLE WATER HEATER INSTALLATIONS For service or repairs to the water heater call your heating contractor Your water heater has been manufactured to provide years of service In order...

Page 2: ...n hazardous conditions that could result in property damage and injury to occupants which in extreme cases might result in death When using electrical appliances basic safety precautions to reduce the...

Page 3: ...es for Hot Water Supply Systems ANSI Z21 22 latest edition This valve must be marked with a maximum set pressure not to exceed the marked working pressure of the water heater Install the valve into an...

Page 4: ...400 14 0 6 6 T P VALVE 1 1 4 NPT BOILER SUPPLY 1 1 4 NPT BOILER RETURN 1 1 2 NPT DOM COLD INLET SENSOR WELL DRAIN C UNITS 8 0 8 0 9 5 3 4 NPT RECIRC PORT 1 1 2 NPT HOT OUTLET T P VALVE BOILER SUPPLY...

Page 5: ...low through the water heater coil and the pressure drop at minimum flow Calculate the pressure drop across all piping and fittings connected to the water heater zone Be sure to include all zone valves...

Page 6: ...software that can provide DHW priority with simultaneous space heating allowed during moderate heating demands C Locating the water heater The water heater should be located in an area where water le...

Page 7: ...supply line to the heater strip back to the tank or nearest mains piping and cap off If oil heating system is to be abandoned completely ensure proper removal and disposal of old oil tank and remainin...

Page 8: ...g system that is either in place or is to be installed for a new hydronic system installation See Schematic drawings in Section 8 for direction 2 It is recommended that minimum size 1 pipe be used on...

Page 9: ...tallation Manual for the boiler as well Temperature Sensor The Temperature Sensor supplied with the IBC Water Heater is an NTC Thermistor type with a resistance of 10 000 ohms at 25 C and 3892 IBC doe...

Page 10: ...HW operation if the DHW Priority setting is higher than the other heating loads Temperature Adjustment The tank sensor controls the maximum water temperature in the water heater If it is set too high...

Page 11: ...e frequent service Depending on water conditions a varying amount of sediment may collect in the tank Levels requiring service are indicated by a small temperature difference between the boiler supply...

Page 12: ...to flush all of the cleaning solution from the tank 11 Reinstall the relief valve and the drain piping 12 Open the cold water supply and fill the tank with water Purge the air from the tank and the pi...

Page 13: ...n Follow steps for Boiler does not operate Check for 24VAC at the zone valve while there is a call for heat if correct voltage is available and connections are good replace the zone valve If the zone...

Page 14: ...with IBC Water Heater Interlock 1 Interlock 2 Therm 1 Therm 2 Therm 3 Outdoor S Indoor S 2nd Loop S DHW S Boiler Net Ext Cont White Green Black Fuse 5A Fuse 5A Fuse 5A Fuse 5A G1 DHW Pump P2 Fan Coil...

Page 15: ...20 115 Pumps Only IBC SL 20 115 BOILER IBC DHW Domestic Hot Water Sensor DHW Pump P1 Fan Coil Pump P2 Outdoor Sensor Fan Coil Thermostat Mechanical Drawing 3 FAN COIL NOTE IBC VFC Series boilers have...

Page 16: ...op S DHW S Boiler Net Ext Cont White Green Black Fuse 5A Fuse 5A Fuse 5A Fuse 5A G1 G2 G3 G4 G5 G6 G7 G8 O1 O2 O3 O4 O5 O6 O7 O8 O9 O10 O11 O12 O13 O14 O15 O16 O17 O18 O19 O20 O21 O22 Auxiliary Interl...

Page 17: ...iping w DHW Pump and Baseboard system Zone Valves Domestic Hot Water Sensor BB Zone 1 Thermostat Mechanical Drawing 5 BB Zone 1 Valve ZV1 BB Zone 2 Valve ZV2 BB Zone 3 Valve ZV3 Zone Valve end switch...

Page 18: ...Well Drain Valve and Temperature Pressure Relief Valve An IBC Temperature Sensor is shipped loose with the tank to be inserted into the Temperature Well and wired to the IBC Boiler Control Board on Te...

Page 19: ...115 F 140 F 115 F 140 F 115 F 140 F 115 F 50 000 139 164 67 92 170 195 67 92 60 000 152 183 80 111 183 214 80 111 80 000 179 219 107 147 210 250 107 147 100 000 205 256 133 184 236 287 133 184 120 000...

Page 20: ...115 F 140 F 115 F 140 F 115 F 140 F 115 F 50 000 139 164 67 92 170 195 67 92 60 000 152 183 80 111 183 214 80 111 80 000 179 219 107 147 210 250 107 147 100 000 205 256 133 184 236 287 133 184 120 000...

Page 21: ...21 INSTALLATION AND OPERATION INSTRUCTIONS IBC INDIRECT WATER HEATERS ALL MODELS DATE LICENSED CONTRACTOR DESCRIPTION OF WORK DONE Service Record Notes...

Page 22: ...ATION AND OPERATION INSTRUCTIONS 22 IBC INDIRECT WATER HEATERS ALL MODELS IBC Technologies Inc 1445 Charles Street Vancouver BC Canada V5L 2S7 Tel 604 877 0277 Fax 604 877 0295 www ibcboiler com 120 1...

Reviews: