IBC 30 Installation And Operating Instructions Manual Download

Page: 19 / 22

INSTALLATION AND OPERATION INSTRUCTIONS

IBC INDIRECT WATER HEATERS - ALL MODELS

Heat-Flo, Inc.

15 Megan Court, Uxbridge, MA 01569

Tel: 508-278-2400 Fax: 508-278-2466

www.heat-flo.com

MODEL

BOILER

OUTPUT

(BTU/HR)

140 F

115 F

140 F

115 F

140 F

115 F

140 F

115 F

140 F

115 F

140 F

115 F

50,000

119

103

128

121

146

60,000

107

138

111

116

147

111

134

165

111

80,000

134

174

107

147

143

183

107

147

161

201

107

147

100,000

160

212

133

185

169

220

133

184

187

238

133

184

120,000

171

227

144

200

190

250

154

214

275

160

221

140,000

171

227

144

200

190

250

154

214

227

293

173

239

160,000

171

227

144

200

190

250

154

214

227

293

173

239

MODEL

BOILER

OUTPUT

(BTU/HR)

140 F

115 F

140 F

115 F

140 F

115 F

140 F

115 F

140 F

115 F

140 F

115 F

50,000

121

146

139

164

170

195

60,000

134

165

111

152

183

111

183

214

111

80,000

161

201

107

147

179

219

107

147

210

250

107

147

100,000

187

238

133

184

205

256

133

184

236

287

133

184

120,000

208

268

154

214

232

293

160

221

263

324

160

221

140,000

208

268

154

214

239

303

167

231

289

360

186

257

160,000

208

268

154

214

239

303

167

231

289

360

186

257

MODEL

BOILER

OUTPUT

(BTU/HR)

140 F

115 F

140 F

115 F

140 F

115 F

140 F

115 F

50,000

139

164

170

195

60,000

152

183

111

183

214

111

80,000

179

219

107

147

210

250

107

147

100,000

205

256

133

184

236

287

133

184

120,000

232

293

160

221

263

324

160

221

140,000

258

330

186

258

289

361

186

258

160,000

285

368

213

296

316

398

213

295

180,000

312

405

240

333

343

435

240

332

200,000

339

442

267

370

473

267

370

220,000

343

473

271

401

396

509

293

406

240,000

362

473

290

401

412

531

309

428

250,000

362

473

290

401

412

531

309

428

(GAL/HR)

RATING

(GAL/HR)

Boiler flow = 21 gpm

1st HOUR

CONTINUOUS

1st HOUR

CONTINUOUS

1st HOUR

CONTINUOUS

(GAL/HR)

High Output Units - 80-HO and 115-HO - 21 gpm boiler flow

80-HO High Output

115-HO High Output

(GAL/HR)

RATING

1st HOUR

CONTINUOUS

60 LOW

80 and 80-C

115 and 115-C

Boiler flow = 14 gpm

1st HOUR

CONTINUOUS

RATING

(GAL/HR)

RATING

Boiler flow = 14 gpm

1st HOUR

CONTINUOUS

1st HOUR

CONTINUOUS

1st HOUR

CONTINUOUS

180 deg. F Boiler Supply

30 and 40LOW

IBR Rating Condition

Table 6: Output ratings at 180°F boiler supply

Water Heater capacities and performance at 180°F supply water temperature from boiler

Summary of Contents for 30

Page 1: ...IBC 115 HO C FOR SINGLE WATER HEATER INSTALLATIONS For service or repairs to the water heater call your heating contractor Your water heater has been manufactured to provide years of service In order...

Page 2: ...n hazardous conditions that could result in property damage and injury to occupants which in extreme cases might result in death When using electrical appliances basic safety precautions to reduce the...

Page 3: ...es for Hot Water Supply Systems ANSI Z21 22 latest edition This valve must be marked with a maximum set pressure not to exceed the marked working pressure of the water heater Install the valve into an...

Page 4: ...400 14 0 6 6 T P VALVE 1 1 4 NPT BOILER SUPPLY 1 1 4 NPT BOILER RETURN 1 1 2 NPT DOM COLD INLET SENSOR WELL DRAIN C UNITS 8 0 8 0 9 5 3 4 NPT RECIRC PORT 1 1 2 NPT HOT OUTLET T P VALVE BOILER SUPPLY...

Page 5: ...low through the water heater coil and the pressure drop at minimum flow Calculate the pressure drop across all piping and fittings connected to the water heater zone Be sure to include all zone valves...

Page 6: ...software that can provide DHW priority with simultaneous space heating allowed during moderate heating demands C Locating the water heater The water heater should be located in an area where water le...

Page 7: ...supply line to the heater strip back to the tank or nearest mains piping and cap off If oil heating system is to be abandoned completely ensure proper removal and disposal of old oil tank and remainin...

Page 8: ...g system that is either in place or is to be installed for a new hydronic system installation See Schematic drawings in Section 8 for direction 2 It is recommended that minimum size 1 pipe be used on...

Page 9: ...tallation Manual for the boiler as well Temperature Sensor The Temperature Sensor supplied with the IBC Water Heater is an NTC Thermistor type with a resistance of 10 000 ohms at 25 C and 3892 IBC doe...

Page 10: ...HW operation if the DHW Priority setting is higher than the other heating loads Temperature Adjustment The tank sensor controls the maximum water temperature in the water heater If it is set too high...

Page 11: ...e frequent service Depending on water conditions a varying amount of sediment may collect in the tank Levels requiring service are indicated by a small temperature difference between the boiler supply...

Page 12: ...to flush all of the cleaning solution from the tank 11 Reinstall the relief valve and the drain piping 12 Open the cold water supply and fill the tank with water Purge the air from the tank and the pi...

Page 13: ...n Follow steps for Boiler does not operate Check for 24VAC at the zone valve while there is a call for heat if correct voltage is available and connections are good replace the zone valve If the zone...

Page 14: ...with IBC Water Heater Interlock 1 Interlock 2 Therm 1 Therm 2 Therm 3 Outdoor S Indoor S 2nd Loop S DHW S Boiler Net Ext Cont White Green Black Fuse 5A Fuse 5A Fuse 5A Fuse 5A G1 DHW Pump P2 Fan Coil...

Page 15: ...20 115 Pumps Only IBC SL 20 115 BOILER IBC DHW Domestic Hot Water Sensor DHW Pump P1 Fan Coil Pump P2 Outdoor Sensor Fan Coil Thermostat Mechanical Drawing 3 FAN COIL NOTE IBC VFC Series boilers have...

Page 16: ...op S DHW S Boiler Net Ext Cont White Green Black Fuse 5A Fuse 5A Fuse 5A Fuse 5A G1 G2 G3 G4 G5 G6 G7 G8 O1 O2 O3 O4 O5 O6 O7 O8 O9 O10 O11 O12 O13 O14 O15 O16 O17 O18 O19 O20 O21 O22 Auxiliary Interl...

Page 17: ...iping w DHW Pump and Baseboard system Zone Valves Domestic Hot Water Sensor BB Zone 1 Thermostat Mechanical Drawing 5 BB Zone 1 Valve ZV1 BB Zone 2 Valve ZV2 BB Zone 3 Valve ZV3 Zone Valve end switch...

Page 18: ...Well Drain Valve and Temperature Pressure Relief Valve An IBC Temperature Sensor is shipped loose with the tank to be inserted into the Temperature Well and wired to the IBC Boiler Control Board on Te...

Page 19: ...115 F 140 F 115 F 140 F 115 F 140 F 115 F 50 000 139 164 67 92 170 195 67 92 60 000 152 183 80 111 183 214 80 111 80 000 179 219 107 147 210 250 107 147 100 000 205 256 133 184 236 287 133 184 120 000...

Page 20: ...115 F 140 F 115 F 140 F 115 F 140 F 115 F 50 000 139 164 67 92 170 195 67 92 60 000 152 183 80 111 183 214 80 111 80 000 179 219 107 147 210 250 107 147 100 000 205 256 133 184 236 287 133 184 120 000...

Page 21: ...21 INSTALLATION AND OPERATION INSTRUCTIONS IBC INDIRECT WATER HEATERS ALL MODELS DATE LICENSED CONTRACTOR DESCRIPTION OF WORK DONE Service Record Notes...

Page 22: ...ATION AND OPERATION INSTRUCTIONS 22 IBC INDIRECT WATER HEATERS ALL MODELS IBC Technologies Inc 1445 Charles Street Vancouver BC Canada V5L 2S7 Tel 604 877 0277 Fax 604 877 0295 www ibcboiler com 120 1...

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IBC 30, Installation And Operating Instructions Manual

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