background image

IBC Technologies Inc.

1-844-432-8422

|

www.ibcboiler.com

120-388E0

January 09, 2023

Released Document

4 of 7

Note

A ladder or step may be required to have a clear vertical view of the work area. Do not attempt to
remove the assemblies without a clear view, as damage to the connectors, screws or refractory
may occur.

Burner removal

Preparing the boiler for service

1. Remove call(s) for heat.

2. Remove power to the boiler at a wall switch or a breaker.

3. Shut off gas supply to the boiler.

Do not drain the boiler unless freezing conditions are expected during this procedure.

4. Allow the boiler to cool down to the ambient temperature.

5. Remove the front cover.

6. Remove the top service panel by removing the three yellow thumbscrews at the top corners of the

boiler.

Removing the fan and gas valve assembly

1. Disconnect the two electrical connectors from the fan (A).

2. Disconnect the electrical connector from the gas valve (B).

3. Position the wiring harnesses out of the way of the heat exchanger lid (F).

4. Disconnect the flare-fitting nut on the gas supply line (C).

5. Remove the four 8 mm hex bolts attaching the fan to the heat exchanger lid.

6. Remove the fan and gas valve assembly. Retain the fan gasket (D)

(and fan coupler and coupler

gasket for the G1)

for reinstallation.

Note

SL 20-115 G2 only

: The fan and venturi are one unit and must not be separated.

If necessary, the gas valve can be removed from the fan/venturi assembly by removing the two
Torx 25 screws. Retain the gasket between the gas valve and venturi for reinstallation, and
ensure that it is intact and free from debris. For LP models there will be a brass orifice installed in
the gasket. There is no orifice required for NG models.

Summary of Contents for P-153B

Page 1: ...n exposed to extremely high temperatures the ceramic fibers that contain crystalline silica can be converted into cristobalite classified as a possible human carcinogen Avoid disturbing or damaging th...

Page 2: ...g kit The letter after the P kit number indicates the kit version For example P B would be an earlier version of P C The instructions and contents listed here are for the latest revision of this kit P...

Page 3: ...388E0 January 09 2023 Released Document 3 of 7 Boiler parts diagram SL 20 115 G1 SL 20 115 G2 A Fan B Gas valve C Gas supply line D Fan gasket E Ignitor F Heat exchanger lid G Burner gasket H Heat ex...

Page 4: ...rs of the boiler Removing the fan and gas valve assembly 1 Disconnect the two electrical connectors from the fan A 2 Disconnect the electrical connector from the gas valve B 3 Position the wiring harn...

Page 5: ...changer The refractory J should remain in place in the heat exchanger s combustion chamber shoulder There is less than 1 8 3 mm of clearance between the burner walls and the refractory ensure that the...

Page 6: ...s in good condition flat and free of debris Reinstalling the burner and heat exchanger lid assembly 1 Carefully insert the lid burner assembly straight down ensuring that There is limited contact betw...

Page 7: ...eleased Document 7 of 7 5 Reinstall the fan gas valve assembly by following the above steps backwards from Removing the fan and gas valve assembly on page 4 6 Test for leaks at the gas valve inlet 7 R...

Reviews: