IBE BTS15, Instruction Manual

Page 1: ...Instruction Manual for Bread Slicer BTS15 www allaboutbakery com au 1 INSTRUCTION MANUAL BREAD SLICER MODEL BTS15 ...

Page 2: ...hts 5 Warranty terms and conditions 6 Machine specifications 7 Machine identification details 8 Main components of the machine 9 Safeguards 10 Intended operation 2 Transport and Installation 1 Transport 2 Installation 3 Testing Safeguards 3 Machine Operation 1 Intended operation 2 Operation 4 Cleaning Maintenance 1 Cleaning 2 Maintenance 3 Spare parts lists and diagrams 4 Electrical diagram ...

Page 3: ... About Bakery Equipment Address 20 Brewer Street CLONTARF QLD 4019 Phone 1300 099 011 or 61 7 38895700 Fax 61 7 38895385 E Mail sales allaboutbakery com au Web www allaboutbakery com au 1 3 Use of this Manual Please read carefully the information supplied in this manual before installing operating or carrying out maintenance on this machine This manual must be kept in good condition and stored whe...

Page 4: ...notice The information contained herein refers in particular to the machine specified in section 1 7 Machine identification details 1 5 Warranty Terms and Conditions Warranty becomes effective from date of delivery Warranty claims may be made by telephone letter email or fax However all verbal claims must be confirmed in writing I B E Pty Ltd reserves the right to require return of all claimed def...

Page 5: ...s that fail due to lack of maintenance Parts that fail due to abuse misuse or modification Mixer attachments Bowl whisk beater and or hook Normal wear parts such as Conveyor belts v belts o rings and scraper and slicer blades The Warranty on these parts is they will be in satisfactory operating condition at time of delivery and initial start up Claims in such parts must be made immediately Loss of...

Page 6: ...ll not be liable for electrical defects breakdowns or malfunctioning of the machine for the non compliance with the power supply stated 1 7 Machine Identification Details Type Bread Slicer Model BTS15 Position of Serial Number Identification Plate Fig 1 1 Figure 1 1 Machine Identification Note When requesting spare parts please state the serial number on identification plate Serial number Identifi...

Page 7: ...d Slicer BTS15 www allaboutbakery com au 7 1 8 Main Machine Components Bagging Spoon Slicing Blades Bread crumb Draw Out feed chute with Guides Lift handle upwards to open pusher of slicer s Handle for Safety Loaf Pusher Handle s ...

Page 8: ...n the event that one or more of the safe guards do not operate or fail contact your supplier immediately DO NOT OPERATE THE MACHINE Tampering with or modifying the machine will void warranty 2 Transport and Installation 2 1 Transport The instructions given in this section must be carefully followed when transporting the machine This operation may include but is not limited to the following Storage...

Page 9: ...opped or hit by something during transport This could lead to malfunctioning If damage has occurred during transport it should be attributed to the carrier and International Bakery Equipment Pty Ltd or its agent should be informed immediately of the situation Locate the slicer in a level convenient position where the operation of the machine is safe and accessible Before making the electrical conn...

Page 10: ... Operation This machine has been designed and manufactured for the safe slicing of bread products i e block bread cobb loaves and vienna loaves This machine has been designed and built to operate indoors Note The intended use of this bread slicer outside of these guidelines may void warranty 3 2 Operation Lift starting handle up safety guard will open and power will shut off Place bread on rear ch...

Page 11: ... operation of the machine This machine should be cleaned at the end of every day to prevent a build up of bread crumbs Remove bread crumbs with a soft cloth Remove bread crumb catch draw and empty Wipe over the entire machine with a damp cloth with a neutral detergent harsh chemicals will damage the machine Note Do not use water jets or hoses to clean the machine as excess water can damage the mac...

Page 12: ...s recommended that you contact your supplier to ensure a qualified technician services the machine for you It is not advisable to attempt any repairs without prior knowledge of the mechanical or electrical systems used in the manufacture of this machine use only qualified technicians Replacing the Slicer Blades Should be done by a qualified technician only To remove front knives frame for replacem...

Page 13: ...Belt of the Drive Pulley Should the tension of the belt of the drive pulley No 1 becomes loose or tight occasionally and causes slicing to be inefficient you will need to adjust the belt To adjust the belt first take off the guard board to expose the transmission mechanism then loose bolt No 2 to move motor to get proper tension The tension should be rechecked after first working day to make sure ...

Page 14: ...his machine in any way will result in the warranty being voided Tampering with the mechanical or electrical systems in this machine will void warranty 4 2 Spare Parts Lists and Diagrams a Machine Body b Knives Frame Unit c Upper Comb Unit d Pusher Unit e Motor Unit f Transmission Unit g Safety Guard ...

Page 15: ...Instruction Manual for Bread Slicer BTS15 www allaboutbakery com au 15 Diagram 4 2a Machine Body ...

Page 16: ...uide Board 20 Bolt 3 8 5 Front Guide Board 21 Bolt 5 6 3 8 6 Right side cover 22 Screw Seat 7 Left side cover 23 Bolt 5 6 3 8 8 Front Side Cover 24 Bolt 3 8 9 Safety Plate 25 Bolt 3 8 10 Packing Shelf 26 Nut 11 Base of Packing Shelf 27 Nut 3 8 16NC 12 Lower Comb 28 Bolt 1 4 3 16 13 Fixing Plate 29 Bolt 1 4 1 14 Handle of Machine 30 Bolt 5 16 1 15 Handle of Drawer 31 Spring Washer 16 Bread Guide Ba...

Page 17: ...aboutbakery com au 17 Diagram 4 2b Knives Frame Unit PARTS Knives Frame Unit 1 Knives Frame A 2 Knives Frame B 3 Frame Holder 4 Fixed Plate 5 Knives Hook 6 Full Set of Blades 7 Fixed Nail Knives 8 Knives Holder 9 Set Screw 1 10 Nut M8 11 Bolt 5 16 5 8 ...

Page 18: ...allaboutbakery com au 18 Diagram 4 2c Upper Comb Unit PARTS Upper Comb Unit 1 Guide Arm 2 Pressing Guide Board 3 Bush 4 Axle 5 Spring 6 Bolt 5 16 7 Washer 5 16 8 Nut 5 16 18NC 9 Bolt 5 8 10 Washer 5 16 11 Bolt 5 16 5 8 12 Upper Comb 13 Fixing Plate ...

Page 19: ...ing Crank 16 Screw Shaft 3 Pusher 17 Axle 4 Fork Pusher 18 Wheel Support 5 Rod Right 19 Washer 6 Rod Left 20 Ball Bearing 6204 7 Slide Seat Right 21 Washer 3 8 8 Slide Seat Left 22 Bolt 1 9 Fixing Plate of Pusher 23 Bolt 3 8 3 8 10 Bearing Housing 24 Bolt 11 Spring 25 Bolt 1 12 Fixing Ring 26 Bolt 3 16 3 8 13 Rubber Wheel 27 Spring Washer 14 Wheel Ring 28 Nut 20NC ...

Page 20: ...ring 15 Nut 5 16 3 Shaft Motor Bearing 16 Bolt 5 16 5 8 4 Bearing Housing 17 Ball Bearing 6205 5 Bush 18 Ball Bearing 6203 6 Pulley 19 Ball Bearing 6204 7 Driving Shaft 20 C Snap Ring R40 8 Connecting Rod 21 C Snap Ring R42 9 Shaft Crank 22 Spring Washer 5 8 10 Pulley 23 Washer 11 Belt 24 Nut 5 8 11NC 12 Bearing Seat 25 Bolt 12 Set Screw 5 16 3 8 26 Bolt 5 6 13 Key5 5 30 ...

Page 21: ...ansmission Unit No Description No Description 1 Shaft 10 Bearing Support 2 Shaft Housing 11 Washer 3 Crank Knives Frame 12 Spring Washer 4 Clamp Block 13 Bolt 5 8 5 Support Shaft 14 Bolt 6 Clamp Ring 15 Bolt 1 7 Ball Bearing 6204 16 Bolt 5 16 1 8 Ball Bearing 6200N 17 Nut 5 6 9 C Snap Ring R30 18 Set Screw 5 16 ...

Page 22: ...g Safety Guard PARTS SAFETY GUARD No Description No Description 1 Safety Guard 9 Bush 2 Left Cover 10 Spacer 3 Right Cover 11 Cap Screw 5 16 4 Fixing Plate 12 Bolt 5 8 5 Support Shaft 13 Pin 3 L1 6 Support Shaft 14 Set Screw 3 16 5 16 7 Cam 15 Bolt 3 16 5 8 8 Spacer 16 Nut 3 16 24NC ...

Page 23: ...Instruction Manual for Bread Slicer BTS15 www allaboutbakery com au 23 4 3 Electrical Wiring Diagram ...