IBE KL100, Instruction Manual

Page 1: ...Instruction Manual for Spiral Mixer KL100 www allaboutbakery com au 1 INSTRUCTION MANUAL SPIRAL MIXER ...

Page 2: ...nditions 6 Machine specifications 7 Machine identification details 8 Main components of the machine 9 Safeguards 10 Intended operation 2 Transport and Installation 1 Transport 2 Installation 3 Testing Safeguards 3 Machine Operation 1 Intended operation 2 Control panel components 3 Manual operation 4 Automatic operation 4 Cleaning Maintenance 1 Cleaning 2 Maintenance 3 Spare parts list 4 Spare part...

Page 3: ...al Bakery Equipment Pty Ltd I B E Address 20 Brewer St Clontarf QLD 4019 Phone 1300 099 011 or 61 7 3889 5700 E Mail sales allaboutbakery com au Web www allaboutbakery com au 1 3 Use of this Manual Please read carefully the information supplied in this manual before installing operating or carrying out maintenance on this machine This manual must be kept in good condition and stored where it can b...

Page 4: ...ne to which the manual refers International Bakery Equipment Pty Ltd declares that the information contained herein is in accordance with the technical and safety specifications of the machine to which the manual refers International Bakery Equipment Pty Ltd will not be held responsible for direct or indirect damage or injury to people or objects resulting from the misuse of this documentation or ...

Page 5: ...ranty expressed or implied by any other Agent Dealer or Distributor unless approved in writing by I B E Pty Ltd in advance of any claim being filed This Warranty gives you specific legal rights which vary from State to State Note I B E Pty Ltd reserves the right to make the final decision on all Warranty coverage questions The decision of the Company is final What is covered under this Warranty Pa...

Page 6: ...ications Model Flour Capacity Kg Dough Capacity Kg Spiral Motor H P Bowl Motor H P Dimensions Weight Kg Net L cm W cm H cm KL100 12 5 20 2 1 2 90 50 100 360 Power Supply Details 3 Phase 10amp 4 pin plug top supplied Note The Manufacturer will not be Liable for electrical defects breakdowns or malfunctioning of the machine for the non compliance with the power supply stated ...

Page 7: ...Identification Details Type Pizza and Hard Dough Spiral Mixer Model KL100 Position of Serial Number Identification Plate Fig 1 1 Fig 1 1 Note When requesting spare parts please state the serial number found on the serial number identification plate Serial number Identification plate ...

Page 8: ...or Spiral Mixer KL100 www allaboutbakery com au 8 1 8 Main Machine Components Body of the Machine Fig 1 2 Stainless Steel Bowl Dough Hook Fig 1 3 Control Panel Fig 1 4 Electrical Panel Fig 1 5 Fig1 2 Fig1 3 Fig 1 4 Fig 1 5 ...

Page 9: ...rable order before using the machine on a daily basis Tampering with the safety devices creates hazards for the machine operator for which International Bakery Equipment or its agents will not be liable Note In the event that one or more of the safe guards do not operate or fail contact your supplier immediately DO NOT OPERATE THE MACHINE Tampering with or modifying the machine will void warranty ...

Page 10: ...ch will stop the machines operation when the guard is lifted Fig 1 7 Fig1 7 Safety guard in raised position Fully enclosed bowl guide wheels The bowl guide wheels of this machine are fitted with a fully enclosed cover Fig1 8 Fig 1 8 Note Do not place hand s or other implements between cover and bowl when machine is plugged in non conformance may result in personal injury ...

Page 11: ...machine When being transported the machine crate should be secure to the transporting veichcle using approved tie down straps to avoid the machine tipping over The machine should not be placed on top of other items during transport When lifting the machine ensure all persons are at a safe distance The forklift operator is to hold the appropriate qualifications Do not climb on or place body under m...

Page 12: ...te the mixer in a level convenient position where the operation and of the machine is safe and accessible When machine has been placed in its location ensure stabiliser feet are locked down on the floor using two hands to ensure even pressure See Fig 2 2 Before making the electrical connections check the specifications found in section 1 6 of this manual and ensure they match those of your electri...

Page 13: ...tion This machine has been designed and manufactured for the safe mixing of bread dough pizza dough and dough s with low moisture content to obtain a more efficient mixing time with excellent results The use of positive timers to control the mixing cycles exactly and change the speed accordingly to achieve the desired results of a more uniform texture in the final product The mixing cycle can be m...

Page 14: ...the operator c Timer High Speed Controls time of operation in high speed as set by the operator d Start Button High speed When pressed the spiral rotates at high speed and the bowl must only be rotating in an anti clockwise direction e Emergency stop Button When pressed it stops the machine completely f Automatic Manual control switch When turned to the left manual control is in operation When tur...

Page 15: ... changing the operation to high speed 2 The safety guard is raised 3 The stop button is pressed e Change to high speed by pushing the high speed button d on the right side of the control panel while it is running in low speed if the bowl is rotating in a clockwise direction this must be changed to anti clockwise using g the machine will now operate in high speed until one of the following actions ...

Page 16: ...zero the machine will stop when the time set on the low timer is reached 4 Set the desired bowl direction g 5 Push the low speed button a on the left side of the control panel the machine will now operate in low speed until the time is reached at which time machine will change to high speed automatically 6 When machine changes to high speed the bowl direction should be in an anti clockwise directi...

Page 17: ...the machine Note Do not use water jets or hoses to clean this machine as excess water can damage the machine and the safe operation of the electrical components 4 2 Maintenance It is recommended that this machine should be serviced once every 12 months by a qualified technician to maintain hassle free operation If in the event the machine does not operate correctly it is recommended that you conta...

Page 18: ...fety Guard Hinge Axel 33 Motor Cover 9 Safety Guard Hinge 34 Fan 10 Screw 35 Motor Shaft 11 Bearing Retainer 36 Motor Frame 12 Electrical Board 37 Stator 13 Spiral Shaft Pulley 38 Rotor 14 Screw 39 Sleeve 15 Bearing Cover 40 Screw Bolt 16 Key 41 Access Cover 17 Spiral Shaft 42 Screw Bolt 18 Ball Bearing 43 Tension Adjustment Plate 19 Control Panel 44 Screw 20 Screw 45 Retaining Plate 21 Screw 46 B...

Page 19: ...abiliser Foot 85 Screw Nut 61 Front Wheel 86 Screw Bolt 62 Wheel Plate 87 Stand Sheet 63 Axle 88 Screw 64 Screw 89 Motor Plate Axel 65 Washer 90 Screw 66 Key 91 Screw 67 V Belt 92 Motor Plate 68 Bearing Seat 93 Adjust Screw Bolt 69 Bearing 94 Washer 70 V Belt Pulley 95 Set Screw 71 Pinion 96 Motor 72 Key 97 Screw 73 Gudgeon 98 Screw Nut 74 Motor Plate 99 Lock Washer 75 V Belt 76 Set Screw 77 Key 7...

Page 20: ...Instruction Manual for Spiral Mixer KL100 www allaboutbakery com au 20 4 4 Spare Parts Drawings ...

Page 21: ...Instruction Manual for Spiral Mixer KL100 www allaboutbakery com au 21 ...

Page 22: ...Instruction Manual for Spiral Mixer KL100 www allaboutbakery com au 22 4 5 Electrical Wiring Diagrams ...

Page 23: ...Instruction Manual for Spiral Mixer KL100 www allaboutbakery com au 23 ...