IBE KL202E, Instruction Manual

Page 1: ...Instruction Manual for Spiral Mixer KL202E www allaboutbakery com au 1 INSTRUCTION MANUAL ...

Page 2: ...and conditions 6 Machine specifications 7 Machine identification details 8 Main components of the machine 9 Safeguards 10 Intended operation 2 Transport and Installation 1 Transport 2 Installation 3 Testing Safeguards 3 Machine Operation 1 Intended operation 2 Control panel components 3 Manual operation 4 Automatic operation 4 Cleaning Maintenance 1 Cleaning 2 Maintenance 3 Spare parts list 4 Expl...

Page 3: ...1 Documentation supplied Instruction manual Spare parts list Wiring diagrams 1 2 Contact Details International Bakery Equipment Pty Ltd I B E Address 20 Brewer Street Clontarf QLD 4019 Australia Phone 1300 099 011 or 61 7 3889 5700 E Mail sales allaboutbakery com au Web www allaboutbakery com au ...

Page 4: ...been supplied as part of the machine s equipment and only for the purpose of installation operation and maintenance of the machine to which the manual refers International Bakery Equipment Pty Ltd declares that the information contained herein is in accordance with the technical and safety specifications of the machine to which the manual refers International Bakery Equipment Pty Ltd will not be h...

Page 5: ... the Purchasers responsibility After the initial 12 months warranty any replacement parts are warranted for 3 months excluding labour This Warranty may not be changed or modified and is not subject to any other Warranty expressed or implied by any other Agent Dealer or Distributor unless approved in writing by I B E Pty Ltd in advance of any claim being filed This Warranty gives you specific legal...

Page 6: ...ential revenue and or profits Personal injury or property damage resulting from the operation of the machine 1 6 Specifications Crate Dimensions Length cm Width cm Height cm Weight Kg 84 131 143 5 420 Machine Specifications Model Flour Capacity Kg Dough Capacity Kg Spiral Motor H P Bowl Motor H P Dimensions Weight Kg Net L cm W cm H cm KL202E 50 80 6 3 4 68 110 115 370 Power Supply Details 3 Phase...

Page 7: ...for Spiral Mixer KL202E www allaboutbakery com au 7 1 7 Machine Identification Details Type 2 Bag Spiral Mixer Model KL202E Position of Serial Number Identification Plate Fig 1 1 Fig 1 1 Serial number Identification plate ...

Page 8: ...8 Note When requesting spare parts please state the serial number found on the serial number identification plate 1 8 Main Machine Components Body of the Machine Fig 1 2 Stainless Steel Bowl Dough Hook Fig 1 3 Control Panel Fig 1 4 Electrical Panel Fig 1 5 Fig1 2 Fig1 3 ...

Page 9: ...g ties chains or watches that could get caught into the moving parts of the machine Ensure safeguards are in operable order before using the machine on a daily basis Tampering with the safety devices creates hazards for the machine operator for which International Bakery Equipment Pty Ltd or its agents will not be liable Note In the event that one or more of the safe guards do not operate or fail ...

Page 10: ...e button turn it clockwise and it will reset out on its own Limit switched safety guard The safety guard of this machine has been fitted with a limit switch which will stop the machines operation when the guard is lifted Fig 1 7 Fig1 7 Safety guard in raised position Fully enclosed bowl guide wheels The bowl guide wheels of this machine are fitted with a fully enclosed cover Fig1 8 Emergency Stop ...

Page 11: ...d in a secure packing crate which needs to be handled with care to protect the machine When being transported the machine crate should be secure to the transporting veichcle using approved tie down straps to avoid the machine tipping over The machine should not be placed on top of other items during transport When lifting the machine ensure all persons are at a safe distance The forklift operator ...

Page 12: ...formed immediately of the situation Locate the mixer in a level convenient position where the operation of the machine is safe and accessible When machine has been placed in its location ensure stabiliser feet are locked down on the floor using two hands to ensure even pressure See Fig 2 2 Before making the electrical connections check the specifications found in section 1 6 of this manual and ens...

Page 13: ... operation of the safety limit switches Fig 1 7 page 10 While the machine is operating raise the safety guard the machine should stop immediately 3 Machine Operation 3 1 Intended Operation This machine has been designed and manufactured for the safe mixing of bread dough s with water content of 56 or more to obtain a more efficient mixing time with excellent results The use of positive timers to c...

Page 14: ... be not more than 60 of total allowable flour for this Model see Machine Specifications Page 6 and mix in low speed only Note The intended use of this mixer outside of these guidelines may void warranty 3 2 Control Panel components Fig 3 1 KL202 Control Panel Location Description Operation Performed a Timer Low Speed Controls time of operation in low speed as set by the operator by using the two b...

Page 15: ... high speed until one of the following actions is done 1 The safety guard is raised 2 The stop button is pressed h Note Always start the machine in low speed before proceeding to high as starting the machine in high speed with dry ingredients in the bowl will result in the spiral tool expelling them from the bowl and unnecessary wear to belts c Automatic Manual Control Button When left led is lit ...

Page 16: ...eed timers to required time 3 If only a low speed mix is required set the high speed timer to zero the machine will stop when the time set on the low timer is reached 4 Set the desired bowl direction d 5 Push the low speed start button e on the control panel the machine will now operate in low speed until the time is reached at which time the machine will change to high speed automatically 6 When ...

Page 17: ...ocedures to be carried out Keeping the machine cleaned helps to maintain the efficient hassle free operation of the machine This machine should be cleaned at the end of every day to prevent a build up of dough crumb and flour dust Remove excess flour dust with a soft brush Using a plastic scraper remove any dough remnants from bowl Wipe over the entire machine with a damp cloth with a neutral dete...

Page 18: ... the manufacture of this machine use only qualified technicians Note Any attempt to modify this machine in any way will result in the warranty being voided Tampering with the mechanical or electrical systems in this machine will void warranty 4 3 Spare Parts List No Description No Description 1 Bowl 26 Safety Guard Hinge 2 Control Panel 27 Safety Guard Axel 3 Bowl Base 28 Safety Guard Bracket 4 Bo...

Page 19: ...y com au 19 14 Wheel 15 Wheel Axel Sleeve 16 Wheel Axle 17 Chain Pulley 18 Double V Belt Pulley 19 Pulley Axel 20 Double Row Gear 21 Bearing Seat 22 Bowl Motor mounting Plate 23 Distance Regulating Plate 24 Access Cover 25 Machine Body 4 4 Exploded Parts Drawing ...

Page 20: ...Instruction Manual for Spiral Mixer KL202E www allaboutbakery com au 20 ...

Page 21: ...Instruction Manual for Spiral Mixer KL202E www allaboutbakery com au 21 4 5 Electrical Wiring Diagrams ...