iBell Tools IBL T220-105, Operator'S Manual

Page 1: ...TIG MMA WELDING MACHINES IBL T220 105 IBL T250 106 OPERATORS MANUAL ...

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Page 3: ...ODUCT OVERVIEW ________________________________ 4 PRODUCT SPECIFICATIONS __________________________ 5 INSTALLATION ______________________________________ 6 GENERAL OPERATION _______________________________ 7 TROUBLESHOOTING _________________________________ IBL T220 105 250 106 TABLE OF CONTENTS 3 6 7 8 9 12 16 ...

Page 4: ...ected to ground terminal in disconnect box or that cord plug is connected to a properly grounded receptacle outlet Welding produces fumes and gases Breathing these fumes and gases can be hazardous to your health Keep your head out of the fumes Do not breathe the fumes Do not weld on coated metals such as galvanized lead or cadmium plated steel unless the coating is removed from the weld area the a...

Page 5: ... parts bare handed Allow cooling period before working on gun or torch Overuse can cause overheating Allow cooling period and follow rated duty cycle Reduce the current before starting to weld again Do not block or filter airflow Moving parts can cause injury Keep away from moving parts such as fans Keep all doors panels covers and guards closed and securely in place High frequency due to welding ...

Page 6: ...linder into is suitable for the gas and pressure involved Ensure that any accessories such as hoses attached to the cylinder valve or the system being connected to are securely connected Do not in any manner come into physical contact with any part of the welding current circuit which includes i Workpiece or any conductive material in contact with it ii Ground clamp iii Electrode or welding rod iv...

Page 7: ...nitially made on the weld piece An electric arc forms between electrode and work piece which heats up enough to melt both As the electrode melts the flux coating on the electrode develops gas and slag which help protect the weld pool The gas keeps air and other pollutants away while slag forms on top of the weld pool to protect the weld seam The machine uses a high performance IGBT Technology whic...

Page 8: ...DUCT OVERVIEW 1 MMA TIG Switch 2 Current Adjustment Knob 3 TIG Torch Switch Socket 4 TIG Gas Electricity Output IBL T220 105 250 106 4 1 2 3 5 ON OFF Switch 6 Gas Inlet 5 ON OFF Switch 6 Gas Inlet Back Panel ...

Page 9: ...0 MMA 20 160 Duty cycle 60 60 Efficiency 80 80 Usable electrodes mm 1 to 4 1 to 5 Hot Start Built in Built in Anti Stick Built in Built in ARC Force Built in Built in Advanced IGBT Technology Yes Yes VRD Built in Built in Thermal Protection Yes Yes Insulation class F F Protection Class IP21 IP21 Power factor 0 73 0 73 Arcing way HF HF No load loss W 40 40 PRODUCT SPECIFICATIONS IBL T220 105 250 10...

Page 10: ...it suitable electrode is connected to the holder Connect the grounding clamp into quick socket with the polarity of tighten it by force the grounding clamp connects to the work piece MMA ASSEMBLY Work piece WARNING Make sure that welding cable and earth cable connections are tight If a connection is slack it will result in voltage drop that will cause the connection to heat INSTALLATION Electrode ...

Page 11: ...it as well Place the fastening plug of the torch cable to the polarity socket and Earth clamp at the other terminal for the work piece TIG ASSEMBLY IBL T220 105 250 106 TIG Torch Earth clamp Work piece Flow Meter Pressure Gauge Argon Cylinder To Gas Inlet Connect the Shielding gas Argon cylinder to the gas inlet at the back panel of the machine Back cap Collet Collet Body Nozzle Tungsten needle El...

Page 12: ...rrent A CFM Gas Flow l min Stainless steel Aluminium Copper 0 3 0 5 10 40 4 6 6 0 5 1 0 20 40 4 6 6 1 0 2 0 40 70 4 6 8 10 8 10 2 0 3 0 80 130 8 10 10 12 10 12 3 0 4 0 120 170 10 12 10 15 10 15 Diameter of welding rod mm φ1 6 φ2 0 φ2 5 φ3 2 Welding current A 20 60 60 100 80 120 120 140 PARAMETERS φ4 140 200 Collet its body size selection is based on the needle size Nozzle 4 Ø 6 mm Nozzle 5 Ø 8 mm ...

Page 13: ...irst difficulty is priming the arc For best results proceed as follows Test the current intensity and the electrode on a piece of scrap material Hold the electrode approx 2 cm above the start of the joint Touch the work piece with the electrode and stroke it repeatedly on off the work piece to start the arc Watch the arc only through a face shield and keep the arc length approximately 1 1 5 times ...

Page 14: ...burner Set suitable welding current and make sure welding current is adequate to thickness of work piece and process demand Maintain 2 4mm from tungsten electrode to work piece press switch of torch burn and strike arc sound of HF arc striking will be diminished The welding machine can be operated now and the operation can be conducted with the help of a filler rod TIG WELDING NOTE Before welding ...

Page 15: ...ITH FILLER WIRE TECHNIQUE A filler rod is added to the weld pool to build up reinforcement and create a strong weld The filler metal is introduced to the leading edge of the weld pool formed by fusion The rod is usually held at 15 the arc will melt the filler into the weld pool as the torch is moved forward Also a dabbing technique can be used to control the amount of filler wire added the wire is...

Page 16: ...units in machine Avoid water or moist getting into welding machine or else blow the welding machine to dry immediately then measure the insulation with insulation resistance meter it can only be used when the measuring result is accepted In the event that the welding machine is not used for long term it should be placed into the original package and stored in dry place Any improper or incorrect op...

Page 17: ...ect with our customer service 3 QC indicator is ON fan is working meter is normal 3 1 IGBT is damaged 3 2 Rectifier of quick recovery is damaged 3 3 Control board is broken 3 4 The feedback circuit is in fault 4 Too much spatter 4 1 Output terminal polarity connection is wrong So please change the polarity 5 Erratic welding output current or out of control of potentiometer 5 1 The potentiometer is...

Page 18: ...ow Empty cylinder 2 1 Connect the clamp torch to its terminals 2 2 Select the right flow rate Change the cylinders 3 Electrode melts oxidizes when an arc is struck Poor Weld 3 1 Inadequate gas 3 2 Gas or Electrode contaminated 3 3 Torch is clogged 3 4 Electrode too small for welding current 3 1 Increase flow rate 3 2 Replace them 3 3 Clean the torch 3 4 Increase electrode size or reduce the weldin...

Page 19: ...d appliances you make an important contribution in protecting our environment Waste electrical products should not be disposed of with household waste Please recycle where facilities exist Check with your Local Authority or local store for recycling advice CONTACT US HiTech Machineries Equipments IV 540E Thottumugham P O Aluva Ernakulam Dist Kerala India 683105 Toll Free 1800 103 4090 Whatsapp 91 ...