ibico Patriot 12HR, Operation Manual

Page 1: ...2002 IBICO ALL RIGHTS RESERVED Do not duplicate without written permission Part number 930 078A...

Page 2: ...d in it without notice All specifications and information concerning products are subject to change without notice Reference in this publication to information or products protected by copyright or pa...

Page 3: ...Patriot 25HC 3 2 Figure 3 5 1 Patriot 38HC 3 3 3 6 Electrical requirements 3 2 4 0 Installation 4 1 Setting up the laminator 4 1 4 2 Know your laminator 4 2 5 0 Operations 5 1 Components on the lamin...

Page 4: ...y 9 15 9 3 Patriot 25HC Illustrations P25HC 001 Frame assembly 9 16 P25HC 002 Bridge assembly 9 17 P25HC 003 Control side assembly 9 18 P25HC 004 Drive side assembly 9 19 P25HC 005 Rollers and heater...

Page 5: ...ymbol is to inform you of how to avoid a dangerous situation ELECTRICALHAZARD Thissymbolisusedprior to a step The information following this symbol is to prevent an electrical shock condition that may...

Page 6: ...is blade is sharp and cut you CAUTION Alwaysobserveallwarninglabelsplaced at various points on the laminator If you do not completely understand a label contact your local service representative for f...

Page 7: ...lectrique Ne pas ouvrir Pas de pieces reparables par l utilisateur Entretien par personnel qualifie WARNING WAARSCHUWING ATTENZIONE WARNUNG Electrical shock hazard Do not open No user serviceable part...

Page 8: ...personnel qualifie WARNING WAARSCHUWING ATTENZIONE WARNUNG Electrical shock hazard Do not open No user serviceable parts inside Refer servicing to qualified service personnel Kans op elektrische schok...

Page 9: ...terations will void this warranty THE WARRANTY MADE HEREIN IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE GBC FIL...

Page 10: ...2002 IBICO Operations Manual Page 2 2 Patriot 12HR 25HC 38HC This page intentionally left blank...

Page 11: ...ked 84 pounds 38 kg Packed 91 pounds 41 kg 38HC Unpacked 154 pounds 70 kg Packed 164 pounds 74 kg 3 5 Dimensions L x W x H Refer to Figures 3 5 1 3 5 2 and 3 5 3 for illustrations 12HR 21 x 24 x 12 in...

Page 12: ...2002 IBICO Operations Manual Page 3 2 Patriot 12HR 25HC 38HC Figure 3 5 1 Patriot 12HR Figure 3 5 2 Patriot 25HC 24 in 61 cm 12 in 31 cm 21 in 53 cm 35 in 89 cm 12 in 31 cm 21 in 53 cm...

Page 13: ...2002 IBICO Operations Manual Patriot 12HR 25HC 38HC Page 3 3 Figure 3 5 3 Patriot 38HC 21 in 53 cm 17 in 43 cm 51 in 130 cm...

Page 14: ...2002 IBICO Operations Manual Page 3 4 Patriot 12HR 25HC 38HC This page intentionally left blank...

Page 15: ...minator is a heavy piece of equipment and may cause injury and or require extensive repair work if it falls Thesupportingsurfacemayalsobelargeenoughtohold thematerialbeinglaminated 2 The laminator sho...

Page 16: ...ception of the take up assembly which is standard on the Patriot 38HC and optional on the Patriot 12HR and 25HC Control side Front Rear Drive side Control panel Feed table Tension knobs Cabinets Feed...

Page 17: ...dinadvertentcontactwiththeheatrollers INFORMATION The laminator will operate only when the safety shield is located in the fully down position Power to the motor is removed when the safety shield is i...

Page 18: ...e idler bars located near each supply roll are used to direct the film to the heat rollers Thebottomidlerismovabletoeasefilmloading 11 SUPPLY SHAFT The supply shaft holds the film supply and the core...

Page 19: ...ocal service representative 16 NIPPOINT Thepointatwhichthetopandbottom rollerscomeintocontact Thenippointoftheheatrollers istheplaceatwhichtheitemsforlaminationareintroduced intothelaminator CAUTION O...

Page 20: ...ill vary depending on the temperatureusedpriortopressingtheCOLDbutton 6 C F Allows the operator to control the unit of measurementdisplayed Thedisplaywilltogglebetween FahrenheitandCelsius 7 TEMP When...

Page 21: ...2002 IBICO Operations Manual Patriot 12HR 25HC 38HC Page 5 5 PRESET TEMP SPEED 1 5 3 5 10 COLD C F MEASURE REVERSE RUN STOP 1 2 3 4 5 6 9 10 11 12 13 14 7 8 Figure 5 2 1 Control panel...

Page 22: ...bar 3 Slide the table interlock latch to the left 4 Lower the safety shield to its fully closed position 5 4 Supply shaft To remove 1 Slidetheuppershafttotherightfromthefrontoperating position 2 Whil...

Page 23: ...18 in 46 cm 25 in 64 cm and 37 in 95cm film widths Loosen the thumb screw on the right side core adapter and move to the corresponding hole to match the width of your roll of film Tighten the thumb sc...

Page 24: ...2002 IBICO Operations Manual Page 5 8 Patriot 12HR 25HC 38HC This page intentionally left blank...

Page 25: ...rolls of film must be of the same width and be present simultaneously Do not allow one roll of film to run out before the opposite roll of laminating film 1 Ensuretherollernipisopenandremovethefeedtab...

Page 26: ...llsoflaminatingfilmwith thecenteroftheheatrollers Securetherollsoflaminating film in place by tightening the thumb screws located on the core adapters INFORMATION Ifusingstandardrollsoffilm use the pr...

Page 27: ...is optional for the Patriot 12HR and 25HC CAUTION A carrier of some type board roll of craft paper or a roll mount adhesive must be used inconjunctionwithrunningPSAfilms 1 LoadtherollofPSAlaminateonto...

Page 28: ...card off using the rear slitter and releaserollerpressureusingtherollerpressurehandle 6 2 Starting an application CAUTION Ensure the safety shield is in the fully closedpositionandthefeedtableisproper...

Page 29: ...b WARNING Never reach over the laminator to operate the film cutter Reaching over can make you unstable and may cause serious bodily injury 10 TurnthelaminatoroffbypushingtheOn Offswitch tothe O posit...

Page 30: ...10 pt Board Mil Nap Lam II Preset conditions Temp F Speed 1 5 3 5 10 248 239 230 221 8 6 5 3 1 5 3 5 10 248 239 230 221 6 5 3 2 1 5 3 5 10 248 239 230 221 5 4 2 2 Nap Lam I Settings Temp F Speed 290...

Page 31: ...m Film Image Encapsulation Poly out film Film Film Image Decaling PSA film and mount adhesive Image Release liner PSA film Mount adhesive Mounting pre coated board and image Pre coated board Image Rel...

Page 32: ...faster speeds Operationofthelaminatorformorethanthirtyminutesat a time may necessitate a lower speed setting It is recommendedthatduringperiodsoflongrunstheitems beinglaminatedarealternatedbetweenthi...

Page 33: ...nging the supply rolls after the laminator has been running CAUTION Donotstopthelaminatorbeforeanitem has completely exited the pull rollers Even a momentary stop will cause a dwell line heat line on...

Page 34: ...2002 IBICO Operations Manual Page 6 10 Patriot 12HR 25HC 38HC This page intentionally left blank...

Page 35: ...cleaners on the laminator Do not spill liquid of any kind on the laminator You can be severely shocked killed or cause a fire Use only a damp cloth for cleaning unless other wise specified 7 1 Cabine...

Page 36: ...u CAUTION Onlytrainedtechniciansshouldperform service related work on the laminator Refer to Figure 7 3 1 Troubleshooting Guide on page 7 3 WARNING Never clean the rollers with sharp or pointed object...

Page 37: ...nateimproperlyloaded Heatrollersrequirecleaning Laminated item unsuitable for adhesion Figure 7 3 1 Troubleshooting guide Corrective action Insertattachmentplugintoreceptacle Reset circuit breaker Low...

Page 38: ...2002 IBICO Operations Manual Page 7 4 Patriot 12HR 25HC 38HC This page intentionally left blank...

Page 39: ...P12HR 002 705200201 Infrared sensor 1 P12HR 002 704090411 Table micro switch 1 P12HR 002 704150101 Bi metal thermostat 130 deg 2 P12HR 003 701090103 Roller spring 4 P12HR 003 607040511 Main roller 2 P...

Page 40: ...sensor 1 P25HC 002 704090411 Table micro switch 1 P25HC 002 704150101 Bi metal thermostat 130 deg 2 P25HC 003 701090103 Roller spring 4 P25HC 003 907040513 Main roller 2 P25HC 005 607040503 Pullrolle...

Page 41: ...1 705200201 Infrared sensor 1 P38HC 002 704090411 Table micro switch 1 P38HC 002 704150103 Bi metal thermostat 140 deg 2 P38HC 003 701090103 Roller spring 4 P38HC 003 907040514 Main roller 2 P38HC 005...

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Page 43: ...tions the numeric value in the represent quanity per machine not per assembly 9 1 Parts list Part Item Description Machine 601211157 Back Cover Support 601230501 Eccentric Hook Left 12HR 25HC 60123050...

Page 44: ...annel Cover Right 601250183 PCBsupport 25HC 38HC 601310508 Micro SwitchSupport 603010414 Clutch shaft 25HC 38HC 603030552 Rewinder Tension Bolt 25HC 38HC 604022032 Paper Guide Knob 604022101 Side Cove...

Page 45: ...609070104 Cross Fan Motor Right 38HC 610010207 Transformer 240 35 1 8 38HC 610010211 Transformer 120 36 1 3 12HR 25HC 613010414 Clutch shaft PL 25HC 38HC 613011005 Eccentric Lever Stopper PL 613011011...

Page 46: ...25HC 701080306 Steel Spur Chain Gear 43T 12T 38HC 701090103 Roller Spring 701090142 Film Pipe Spring 17 5 mm 701090156 Compressed Coil Spring 12 5 mm 701090169 Lever Spring 701090508 Flat Tension Spr...

Page 47: ...ssembly 45 ohm 38HC 706111121 Back Trimmer Assembly 802034301 Patriot 12HR Decal Front 802034302 Decal Side 12HR 802034303 Decal Side 25HC 802034304 Decal Side 38HC 803021701 Serial Plate 12HR 8030217...

Page 48: ...est WI 53532 This print is the property of GBC Films Group The information thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXX...

Page 49: ...n thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE DWG REVISION C...

Page 50: ...ormation thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE DWG REV...

Page 51: ...ANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE DWG REVISION CHECKED BY GBC FILMS GROUP Assembly Drive side Patriot 12HR P12HR 004...

Page 52: ...GBC Films Group 4151 Anderson Road DeForest WI 53532 This print is the property of GBC Films Group The information thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN T...

Page 53: ...Group 4151 Anderson Road DeForest WI 53532 This print is the property of GBC Films Group The information thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 05...

Page 54: ...DRAWN BY DWG SCALE DWG REVISION CHECKED BY GBC FILMS GROUP Table safety shield and upper unwind Patriot 12HR P12HR 007 N A NSG 07 01 02 2 704090423 Micro Switch 1 601250172 Magnetic Bracket 2 6046201...

Page 55: ...DeForest WI 53532 This print is the property of GBC Films Group The information thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX X...

Page 56: ...print is the property of GBC Films Group The information thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH...

Page 57: ...M GBC PRO TECH PROPRIETARY C GBC Films Group 4151 Anderson Road DeForest WI 53532 This print is the property of GBC Films Group The information thereon is remitted in confidence UNLESS OTHERWISE SPECI...

Page 58: ...rint is the property of GBC Films Group The information thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH...

Page 59: ...ion thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE DWG REVISION...

Page 60: ...ormation thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE DWG REV...

Page 61: ...ANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE DWG REVISION CHECKED BY GBC FILMS GROUP Assembly Drive side Patriot 25HC P25HC 004...

Page 62: ...GBC Films Group 4151 Anderson Road DeForest WI 53532 This print is the property of GBC Films Group The information thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN T...

Page 63: ...LESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE DWG REVISION CHECKED BY GBC FILMS GROUP Assembly Dri...

Page 64: ...RAWN BY DWG SCALE DWG REVISION CHECKED BY GBC FILMS GROUP Table safety shield and upper unwind Patriot 25HC P25HC 007 N A NSG 07 01 02 2 704090423 Micro Switch 1 601250172 Magnetic Bracket 2 604620102...

Page 65: ...DeForest WI 53532 This print is the property of GBC Films Group The information thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX X...

Page 66: ...oad DeForest WI 53532 This print is the property of GBC Films Group The information thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X X...

Page 67: ...010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE DWG REVISION CHECKED BY GBC FILMS GROUP ORIGINATOR GMP Assembly Rewinder Patriot 25HC P25HC 010 N A NSG 07 01 02 1 60...

Page 68: ...M GBC PRO TECH PROPRIETARY C GBC Films Group 4151 Anderson Road DeForest WI 53532 This print is the property of GBC Films Group The information thereon is remitted in confidence UNLESS OTHERWISE SPECI...

Page 69: ...property of GBC Films Group The information thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TI...

Page 70: ...The information thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE...

Page 71: ...e information thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE DW...

Page 72: ...ANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE DWG REVISION CHECKED BY GBC FILMS GROUP Assembly Drive side Patriot 38HC P38HC 004...

Page 73: ...GBC Films Group 4151 Anderson Road DeForest WI 53532 This print is the property of GBC Films Group The information thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN T...

Page 74: ...UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE DWG REVISION CHECKED BY GBC FILMS GROUP Assembly...

Page 75: ...RAWN BY DWG SCALE DWG REVISION CHECKED BY GBC FILMS GROUP Table safety shield and upper unwind Patriot 38HC P38HC 007 N A NSG 07 01 02 2 704090423 Micro Switch 1 601250172 Magnetic Bracket 2 604620102...

Page 76: ...eForest WI 53532 This print is the property of GBC Films Group The information thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX...

Page 77: ...51 Anderson Road DeForest WI 53532 This print is the property of GBC Films Group The information thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 01...

Page 78: ...010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE DWG REVISION CHECKED BY GBC FILMS GROUP ORIGINATOR GMP Assembly Rewinder Patriot 38HC P38HC 010 N A NSG 07 01 02 1 6...

Page 79: ...M GBC PRO TECH PROPRIETARY C GBC Films Group 4151 Anderson Road DeForest WI 53532 This print is the property of GBC Films Group The information thereon is remitted in confidence UNLESS OTHERWISE SPECI...

Page 80: ...2002 IBICO Operations Manual Page 9 38 Patriot 12HR 25HC 38HC This page intentionally left blank...

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Page 82: ...General Binding Corporation One GBC Plaza Northbrook IL 60062 4195...