ibico Patriot 25E, Operator'S Manual

Page 1: ...2002 IBICO ALL RIGHTS RESERVED Do not duplicate without written permission Part number 930 076A...

Page 2: ...d in it without notice All specifications and information concerning products are subject to change without notice Reference in this publication to information or products protected by copyright or pa...

Page 3: ...4 0 Installation 4 1 Setting up the laminator 4 1 4 2 Know your laminator 4 2 5 0 Operations 5 1 Components on the laminator 5 1 5 2 Control panel 5 3 Figure 5 2 1 Control panel 5 3 5 3 Feed table 5 4...

Page 4: ...9 4 P25E 001 Slitter assembly 9 4 P25E 002 Covers and table assembly 9 5 P25E 003Control panel assembly 9 6 P25E 004 Cover and film shaft assembly 9 7 P25E 005 Frame assembly 9 8 P25E 006 Control sid...

Page 5: ...o inform you of how to avoid a dangerous situation ELECTRICALHAZARD Thissymbolisusedprior to a step The information following this symbol is to prevent an electrical shock condition that may be caused...

Page 6: ...nd long hair could be caught intherollersandyoucouldbepulledintothem CUIDADO ATTENTION CAUTION WARNUNG RODILLOS CALIENTES PUNTO DE PINCHAMIENTO Mantener manos y ropa a distancia ROULEAUX CHAUDS POINT...

Page 7: ...OINT Keep hands and clothing away HEISSE ROLLEN Klemmgefahr zwischen Rollen Hande und Kleidung ferhalten MUCHO CUIDADO Riesgo de choque electrico No abra Adentro no hay piezas reparables para el usuar...

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Page 9: ...ons will void this warranty THE WARRANTY MADE HEREIN IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE GBC FILMS GRO...

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Page 11: ...in 2 54 5 72 cm 3 2 Operating speed 1 5 10 fpm 45 7 cm 3 m 3 3 Weight Unpacked 85 pounds 39 kg packed 90 pounds 41 kg 3 4 Electrical requirements INFORMATION Refer to the serial plate located on the r...

Page 12: ...Operations Manual 2002 IBICO Page 3 2 Patriot 25E 32 5 in 83 cm 12 in 31 cm 21 in 53 cm Figure 3 5 1 Patriot 25E...

Page 13: ...r require extensive repair work Thesupportingsurfacemayalsobelargeenoughtohold thematerialbeinglaminating 2 The laminator should be positioned to allow exiting filmtodropfreelytothefloor CAUTION Accum...

Page 14: ...standing what and whereitemsarewhenreferredtointhismanual Control side Front Rear Drive side Control panel Feed table Safety shield Cabinets Feed guide Table interlock latch Heat rollers Idler Film su...

Page 15: ...4 TABLE INTERLOCK LATCH Used to lock the feed table into position and activate an interlock switch Thisinterlocklatchislocatedontheundersideofthefeed table on the drive side from the front operating...

Page 16: ...lm cutter blade This blade is sharp and can cut you 10 CIRCUIT BREAKER Electrical safety device located under the drive side cabinet cover can be reset by the operator if tripped CAUTION Ifthecircuitb...

Page 17: ...o operating mode The temperature will restore itself to the predetermined filmgaugesetting 5 1 5 3 MIL This button must be pressed to set temperature and speed settings required to for these thickerga...

Page 18: ...rightfromthefrontoperating position 2 Whilepushinginonthesupplyshafttotheright remove the left side of the shaft from the brake assembly 3 Raisethesafetyshieldandremovethetableandrepeat the steps abov...

Page 19: ...fficienttensioncauseswrinkleswhiletoomuchtension between the top and bottom rolls creates curl Too much uppertensioncausesupwardcurlwhiletoomuchbottom tension causes a downward curl Follow the procedu...

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Page 21: ...Remove the feed table 2 Removetheunwindshaftsfromthelaminator Remove the core adapters from the unwind shafts 3 Move the lower idler out of the locked position 4 Slidetherollsoflaminatingfilmontotheun...

Page 22: ...eed table ensuring the filmstaysontopofthefeedtable Lowerthesafetyshield intothefullyclosedposition 10 Slide the threading card a piece of heavy stock paper card board or similar product between the f...

Page 23: ...ADY to illuminate Donotrunanymaterialthroughthelaminator untilREADYhasilluminated 5 Position the item s on the feed table to be laminated 6 Ensure the rear slitter is completely to one side on the lam...

Page 24: ...minating filmcombinations INFORMATION Different settings may become necessary as the warm up time lamination time and materials change Figure 6 3 1 Speed guide Material Film thickness Newspaper 20 lb...

Page 25: ...atrollers Always change the top and bottom supply rolls at the sametime Thiswillpreventadhesivefromgettingonthe rollers Adhesivewilldepositontherollersif Onlyonerolloffilmisused Different widths of ro...

Page 26: ...of the heat rollers INFORMATION When feeding long items skewing may occur if the item is not fed into the laminatorstraight Usethefeedguidetohelpprevent this from happening INFORMATION When feeding tw...

Page 27: ...ners on the laminator Do not spill liquid of any kind on the laminator You can be severely shocked killed or cause a fire Use only a damp cloth for cleaning unless other wise specified 7 1 Cabinets co...

Page 28: ...ION Onlytrainedtechniciansshouldperform service related work on the laminator Refer to Figure 7 3 1 Troubleshooting Guide on page 7 3 WARNING Never clean the rollers with sharp or pointed objects 1 Re...

Page 29: ...teimproperlyloaded Heatrollersrequirecleaning Laminated item unsuitable for adhesion Figure 7 3 1 Troubleshooting guide Corrective action Insertattachmentplugintoreceptacle Reset circuit breaker Lower...

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Page 31: ...d sensor 1 P25E 005 610010211 120V Transformer 1 P25E 005 706011117 Main PCB 1 P25E 006 704090102 Power ON OFF switch 1 P25E 006 704091045 Circuit breaker 1 P25E 006 704090415 Table micro switch 1 P25...

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Page 33: ...21 Infrared heater support 2 EA 601230702 Inner tension panel 2 EA 601230802 Film shaft support panel 2 EA 601230804 Idler housing 1 EA 601250121 Side plate L 1 EA 601250122 Side plate R 1 EA 60125012...

Page 34: ...Film tension bolt PL 2 EA 613030538 P R tension bolt PL 2 EA 613030539 P R support pin PL 2 EA 613030540 Auxiliary gear support pin PL 3 EA 613030541 Feed table hook support pin PL 2 EA 613030612 Roll...

Page 35: ...20585 PC control key 1 EA 703020586 PC control key 1 EA 703020587 PC control key 1 EA 703070101 Friction panel Leather 4 EA 704030316 Cord plug 125 V UL 1 EA 704090102 Power S W rocker 1 EA 704090313...

Page 36: ...ECH PROPRIETARY C GBC Films Group 4151 Anderson Road DeForest WI 53532 This print is the property of GBC Films Group The information thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERA...

Page 37: ...ilms Group The information thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY...

Page 38: ...532 This print is the property of GBC Films Group The information thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES...

Page 39: ...orest WI 53532 This print is the property of GBC Films Group The information thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX X...

Page 40: ...lms Group The information thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY...

Page 41: ...AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE DWG REVISION CHECKED BY GBC FILMS GROUP Assembly Control side Patriot 25E P25E 001 N A NSG...

Page 42: ...VISION CHECKED BY GBC FILMS GROUP ORIGINATOR GMP Assembly rollers and heaters Patriot 25E P25E 001 N A NSG 07 01 02 2 607040561 Pulll Roller 2 613030538 Tension Bolt 1 601310509 Tension Lever L 2 6130...

Page 43: ...his print is the property of GBC Films Group The information thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FI...

Page 44: ...PRO TECH PROPRIETARY C GBC Films Group 4151 Anderson Road DeForest WI 53532 This print is the property of GBC Films Group The information thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED...

Page 45: ...UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE DWG REVISION CHECKED BY GBC FILMS GROUP P25E 010...

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