ibico Patriot 62C, Operator'S Manual

Page 1: ... 2002 IBICO ALL RIGHTS RESERVED Do not duplicate without written permission Part number 930 081A ma x min REV ERS E STO P RUN F O O TSW IT CH ...

Page 2: ...ed in it without notice All specifications and information concerning products are subject to change without notice Reference in this publication to information or products protected by copyright or patent does not convey any license under the rights of Ibico or others Ibico assumes no liability arising from infringements of patents or any other rights of third parties This publication is copyrigh...

Page 3: ...ELECTRICAL 3 SERVICE 4 INSTALLATION 4 FEATURE GUIDE 5 OPERATING INSTRUCTIONS 8 FILM LOADING AND THREADING 8 BEGIN LAMINATING 13 MOUNTING 14 CLEARING A FILM JAM 16 CARING FOR THE PATRIOT 62C 17 CLEANING THE ROLLERS 18 SPECIFICATIONS 19 RECOMMENDED SPARE PARTS LIST 20 MACHINE PARTS LIST 21 PARTS ILLUSTRATIONS 24 ELECTRICAL DIAGRAM 33 ...

Page 4: ...TOSERVICEORREPAIRTHEPATRIOT62CLAMINATOR WARNING DO NOT CONNECT THE LAMINATOR TO AN ELECTRICAL SUPPLY OR ATTEMPTTOOPERATETHELAMINATORUNTILYOUHAVECOMPLETELYREADTHESE INSTRUCTIONS MAINTAIN THESE INSTRUCTIONS IN A CONVENIENT LOCATION FOR FUTURE REFERENCE WARNING TO GUARD AGAINST INJURY THE FOLLOWING SAFETY PRECAUTIONS MUST BE OBSERVED IN THE INSTALLATION AND USE OF THE LAMINATOR M UCH O CU IDADO Riesg...

Page 5: ...not insert objects unsuitable for lamination or expose the equipment to liquids Electrical The laminator should be connected only to a source of power as indicated in these instructions and on the serial plate located on the rear of the laminator Contact an electrician should the attachment plug provided with the laminator not match the receptacles at your location CAUTION The receptacle must be l...

Page 6: ... has been spilled into the laminator The laminator is malfunctioning after being mishandled The laminator does not operate as described in these instructions Installation 1 Shipping damage should be brought to the immediate attention of the delivering carrier 2 The Patriot 62C comes fully assembled on a stand If another stand is preferred it must be able to support 285 pounds 3 Avoid locating the ...

Page 7: ...ens a second time after being replaced contact your local Ibico Technical Representative or dealer distributor for assistance Figure 1 C Control Panel Fig 2 Run Activates rollers for normal operation Stop Deactivates rotation of the rollers Speed Control Variable speed control up to 3 ft min Reverse Activates the rollers in reverse to clear film jams and wrap ups D Top Pressure Plate Helps prints ...

Page 8: ...ear the supply roll is used to direct the film to the rollers and helps to release the liner from pressure sensitive films H Film Shafts and Core Adapters Fig 3 The core adapters are inserted into the ends of the film cores The film shaft is inserted through the centers of the core adapters then placed on the laminator Four 3 and four 2 cores are included with the Patriot 62C I Rewind Unit Fig 3 L...

Page 9: ...Fig 5 Allows the operator to increase or decrease film web tension as needed to reduce curl and wrinkles L Film Slitter Located on the rear of the machine is used to cut off the film after it exits the rear of the machine M Rewind Power Switch Located on the left side of the rewind unit it toggles power on and off to the rewind motor N Emergency Stop Switch Located on the front and the rear of the...

Page 10: ...lers 5 Move the Roller Pressure Handle to the Mount position and pull the film out the front of the laminator 6 Remove the film shafts by lifting the right side of the shaft out of the cradle and then pull out the left hexagonal side 7 Loosen the thumbscrew on the left core adapter of the film supply shaft Do not loosen the right core adapter thumbscrew this will make it easier to line up the film...

Page 11: ...ilm Slide the core adapters onto the shafts Tap the core adapters into the film rolls and tighten the thumbscrews See Figure 6 Figure 6 11 Return the film shafts onto the unit by first inserting hex end of the film shaft into the left hand side of the machine and then inserting the round end into the receptacle on the left side of the machine See Figure 7 Figure 7 ...

Page 12: ...roperly exposed adhesive will adhere to the rollers and cause film jams See Figure 8 Figure 8 13 Unroll the bottom film roll so that the adhesive side is pointing out away from the rollers Allow it to lie against the feed rollers 14 Without removing the film liner unroll the top film and guide it beneath the idler bar Pull it up and around the idler bar and attach the end to the rewind core with t...

Page 13: ...Remove the film from the liner and drape it over the exposed adhesive from the bottom roll See Figure 10 14 With two heavy boards guide the top and bottom films into the rollers as far as they will go Be sure to take up any slack on the rewind core See Figure 11 Figure 11 ...

Page 14: ...ed jams 16 Move the roller gap adjustment handle to the down position 17 Press Run 18 When the film exits the rear pull rollers press Stop 19 Rotate the roller gap adjustment handle to the Mount position 20 Pull on the film exiting the rear pull roller While pulling the film rotate the roller gap adjustment handle to the Laminate position See Figure 12 Figure 12 ...

Page 15: ...de to reposition an item once the rollers have grasped it CAUTION Do not stop the laminator before an item has completely exited the rollers Even a momentary stop will cause a mark on the laminated item You are now ready to begin laminating your documents 1 Toggle the Rewind Motor Switch to the On l position 2 Press either Run or the foot pedal 3 Carefully feed the image into the rollers making su...

Page 16: ...ard on a flat surface 3 Position the print face down on the board 4 Peel back the leading edge of the liner about 1 or 2 3 to 5cm and put a slight crease into the liner 5 Flip the print over onto the board allowing the print to rest on the release liner crease that you created 6 Line up the print to where you want to mount it on the board 7 Place your hands about 4 to 5 10 to 134cm from the leadin...

Page 17: ...our arm 13 Press either run or the foot pedal 14 As the print and board feed pull back slowly on the release liner making sure that it does not get pulled into the rollers The release liner should pull away from the print approximately 1 2 3 to 5cm from the rollers 15 Slowly pull the release liner until the entire board enters the rollers Pulling the release liner too quickly could cause the print...

Page 18: ...tton on the control panel will cause the rollers to reverse To clear a jam 1 Immediately stop the laminator by pressing STOP 2 Cut the film web between the supply roll and the rollers 3 Remove the feed tray 4 Grasp the loose ends of the web pull straight and install the feed tray so the web is on top of the tray Replace the safety shield Press and hold down RUN and REVERSE together guide the film ...

Page 19: ...additional information The only maintenance required by the operator is to periodically clean the rollers The following procedure will help keep the rollers free of adhesive that has been deposited along the edge of the laminating film Proper alignment of the rolls of film will reduce the amount of adhesive that is deposited on the rollers CAUTION Do not laminate glitter and or metallic items Dama...

Page 20: ... following the procedure outlined in Clearing a film jam 2 Rub the top and bottom rollers with a 3M Scotchbrite pad WARNING DO NOT USE METAL SCOURING PADS 3 Install the feed table and safety shield 4 Press RUN to rotate the rollers to an unclean portion Press STOP Continue this process until the complete surfaces of both rollers are clean or just use the foot pedal 5 Follow the procedure in sectio...

Page 21: ...5 118 cm Weight 285 lbs 42 8 kg Electrical Ratings Refer to the serial plate located on the rear of the laminator for the specific electrical rating applicable to the unit Electrical Requirements US Voltage 120 V 60 Hz Current 3 A Power 360 W U S Receptacle NEMA 5 15R Requirement Electrical Requirements Europe Voltage 220 V 50 Hz Current 1 5 A Power 330 W ...

Page 22: ...04090603 FootSwitch 1 P62C 001 607040517 Main Roller 2 P62C 002 6090202 Drive Motor 1 P62C 002 706011145 Main PCB 1 P62C 002 610010206 Transformer 1 P62C 002 701090126 Roller Tension Spring 2 P62C 003 704090802 Photo Sensor 2 P62C 003 701070223 Roller Chain 1 P62C 003 704090253 Emergency Stop Button 2 P62C 005 706011142 Display PCB 1 P62C 005 609010302 A C Geared Rewinder Motor 1 P62C 006 ...

Page 23: ...ide tension plate 601250156 Supportrod 601250157 Rewindersupport right 601250158 Standconnector 601250159 Blade rail bracket left 601250160 Blade rail bracket right 601250161 Extend arm left 601250162 Extendarm right 604022101 Side cover left 604022102 Side cover right 604022103 Tension knob 604022131 Rewinder cover left 604022132 Rewinder cover right 604022133 Film extend cover left 604022134 Fil...

Page 24: ...cover safety lever Lower 613030624 Cold tension block pin 701010115 Ball bearing 6000 701010131 Ball bearing 6801 701020205 Thrust needle roller bearing 1226 701020206 Needle roller bearing 2512 701050183 DU bushing tube 15 04 701050258 Flange DU bushing 25 15 701070223 Roller chain 26 pcs 701080118 Steel spur gear 15T 701080124 Steel spur gear 43T 701080125 Steel spur gear 49T 701080316 Steel spu...

Page 25: ...2 Display PCB 706011145 Main PCB 706111121 Back trimmer assembly 802034307 Machine name sticker side 802105043 Control panel sticker 803021751 Serial plate sticker 803040304 Pressure adjustment sticker 803040341 Emergency sticker 803040421 Tesnion sticker 803040422 Lower pressure sticker 803040423 Upper pressure sticker 804020406 Paper core 8050112 Paper core cap 57 mm ...

Page 26: ...PECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE DWG REVISION CHECKED BY GBC FILMS GROUP Assembly Case Patriot 62C P62C 001 N A NSG 07 01 02 2 613010162 Cold Eccentric Shaft 2 701010115 Ball Bearing 2 613030585 Bearing Housing 1 613030586 Hole Cover 2 601230714 Inside Tension Disk 1 604036164 Blade Rail 1 601250159 ...

Page 27: ...BC Films Group The information thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE DWG REVISION CHECKED BY GBC FILMS GROUP ORIGINATOR GMP Assembly Frame Patriot 62C P62C 002 N A NSG 07 01 02 1 610010206 Transformer 1 613030136 Cold Tie Bar 1 601250152 Side Plate L 2 6...

Page 28: ...ERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE DWG REVISION CHECKED BY GBC FILMS GROUP Assembly Left Side Patriot 62C P62C 003 N A NSG 07 01 02 1 701070223 Roller Chain 26PCS 1 701080118 15T Spur Gear 1 701080547 36T Chain Gear 2 701090725 Spring Ring 2 613030596 Eccentric Cam 2 613030595 Roller Mount 4 70...

Page 29: ...roperty of GBC Films Group The information thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE DWG REVISION CHECKED BY GBC FILMS GROUP Assembly Right side Patriot 62C P62C 005 N A NSG 07 01 02 4 701020206 Roll Bearing 1 601230872 Sensor Brkt R 1 704090802 Photo Sensor...

Page 30: ...int is the property of GBC Films Group The information thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE DWG REVISION CHECKED BY GBC FILMS GROUP ORIGINATOR GMP Assembly Cabinets Patriot 62C P62C 004 N A N A 09 11 02 1 803040304 Pressure Adj Decal 1 613010113 Eccentr...

Page 31: ...r Unwind Rewind Patriot 62C P62C 006 N A N A 09 11 02 1 604022134 Film Cover R 1 601250162 Extend Arm 1 703070113 Channel Stpper 3 613030597 Tension Bolt 1 601250155 Tension Plate 5 703070101 Friction Pad 3 701050183 Bushing Tube 3 601250161 Extend Arm L 5 703070101 Friction Pad 2 601230714 Tension Disk 1 701090708 Snap Ring 4 701090142 Film Pipe Spring 3 604022103 Tension Knob 3 604022133 Film Co...

Page 32: ...is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE DWG REVISION CHECKED BY GBC FILMS GROUP ORIGINATOR GMP Assembly Unwinds rewind shafts Patriot 62C P62C 007 N A NSG 07 01 02 FOOT S WITCH RUN STOP REVER S E min max 4 613030218 Hex Film Shaft 4 604037033 Black Core Chucks 4 6...

Page 33: ...ONFIDENCE PERMISSION FROM GBC PRO TECH PROPRIETARY C GBC Films Group 4151 Anderson Road DeForest WI 53532 This print is the property of GBC Films Group The information thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE DWG REVISION CHECKED BY GBC FILMS GROUP Assembly...

Page 34: ...PRO TECH PROPRIETARY C GBC Films Group 4151 Anderson Road DeForest WI 53532 This print is the property of GBC Films Group The information thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE DWG REVISION CHECKED BY GBC FILMS GROUP Assembly slitter 706111121 N A NSG 07 ...

Page 35: ...ED ON THIS DRAWING IT IS ISSUED IN CONFIDENCE PERMISSION FROM GBC PRO TECH PROPRIETARY C GBC Films Group 4151 Anderson Road DeForest WI 53532 This print is the property of GBC Films Group The information thereon is remitted in confidence UNLESS OTHERWISE SPECIFIED TOLERANCE DIM AS SHOWN TOL 1 64 050 020 010 005 X X X XX XXX XXXX ANGLES 1D FINISH TO BE 125 TITLE DATE DRAWN BY DWG SCALE DWG REVISION...

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