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IBM 4019

OSR

 

Print Head Skew

1.

Loosen mounting screws.

2.

Pivot the print head around the shoulder screw until the skew marks on the
printout are parallel to the top edge of the paper.

3.

Tighten the screws.

Paper Feed Magnet Adjustment

1.

Remove the lower frame.

2.

Rotate gear no. 11 so the end of the magnet armature is away from the step.

3.

Hold the armature in the closed (coil active) position and rotate the magnet
counterclockwise so the end of the magnet armature contacts the outside of
the cam groove.

Note:  If the gear has radial play, move the magnet until the play has been
taken up in the downward direction.

4.

Adjust the magnet as follows:

a.

Plastic armature: so there is 0.6 + 0.1 mm -0.07 mm (.024 + .004 in
-.003) between the armature and the pole piece.

b.

Steel armature: so there is 1.0

±

0.1 mm (039

±

.004 in) between the

armature and the pole piece.

5.

Push the magnet up and to the right in the direction of the plane of the
magnet armature and tighten the mounting screw.

Fuser Drive Gear Adjustment

1.

Loosen gear no. 1 mounting screw.

2.

Slide the gear all the way up.

3.

Tighten the gear no. 1 mounting screw friction tight.

4.

Move the gear no. 1 mounting screw down .35 mm (.014) and tighten the
screw.

Fuser Alignment Adjustment

If the fuser is misaligned, the trailing edge of the paper might move slightly when
released by the paper feed rollers. Use the Print Test as a quick check. If the
vertical lines are bent toward the left near the bottom of the paper, the fuser needs
to be rotated counterclockwise.

Adjust the fuser position so it is square with the paper path:

1.

Loosen the four fuser mounting screws.

2.

Move the fuser no more than 1 mm as noted above.

3.

Tighten the mounting screws. Be sure to maintain correct gear mesh.

 Parts List

Asm.

P/N

Description

Covers

1039214
1039216
1383309
1039025
1038305
1039218

Right side cover
PC conn door
Operator panel, English
Op panel overlay, English
Paper stop, top cover
Front exit tray

Lower
Frame

1383427
1039391
1039269

Drive motor
Box detent
Gear train cover

1383321

Print head

Upper
Frame

1383426
1383429

Fan assembly
Ozone cartridge

Paper
Feed

1383419
1038708
1039058
1039065

Fuser input guide
Redrive belt
Lower shaft
Upper shaft

PF Drive

1383433
1039047
1039105

Clutch magnet
D-Roller
D-Roller tire

Tray 1
(200)

1039440
1039570
1038277
1038278
1039567
1039565
1039088
1039562

Paper tray, 11"
Paper tray, 14"
Liner, 11"
Liner, 14"
Corner buckler
Paper stop
Slider
Instr. Iabel

Tray 2
(500)

1039450
1039590
1039575
1039578
1039605
1039285
1039586
1038299

Paper tray, 500 sheet, 11"
Paper tray, 500 sheet, 14"
Spring, paper tray
Corner buckler, 500 sheet
Slider, 11"
Slider, 14"
Paper stop, 500 sheet
Instr. Iabel, 500 sheet

Opt.
Paper
Drive

1039531
1058905
1039538
1039540
1039548

Base, 500 sheet drive
Drive assembly, 500 sheet
D-Roller, 500 sheet
D-Roller tire, 500 sheet
D-Roller bias spring

Fuser

1383436
1380316
1383428
1383311
1383431
1383322

Fuser, with lamp
Fuser cleaner
Thermistor
Fuser lamp
Paper exit board
Fuser hot roll w/bearings

Elect.

1383327
1035151
1035305
1039456
1039467
1342514
6185888

110 V ac PS
110 V fuse
On/Off switch
Switch pivot
On/Off switch link
Line cord
Line cord, 6 ft.

Elect.

1383462
1383456
1383901
1383902
1039487
1039488
1383387
1383435
1039136
1039137
1038675
1038259

System board, 001
System board, E01
System board, raster port
System board, E01 raster
System cable 2
System cable 1
Transfer corona
HVPS
1 MB memory
2 MB memory
3.5 MB memory
Thumbscrew

Env.
Feed

1039610
1039611
1383434

Paper edge guide
Weight
Envelope magnet

PSO

1038958
1430310
1383417
1337966
1383415
1383414
1525612
8509386
1038693

PSO assembly
Line cord, PSO
On/Off switch, PSO
Battery holder
Primary fuse, PSO
Secondary fuse
Parallel cable
Serial cable, 20 ft.
Serial cable, 50 ft.

4

LM-2

IBM/TSS Internal Use Only

Summary of Contents for 4019

Page 1: ... selected Envelope Indicates optional envelope feeder is selected Download Indicates a downloaded font is selected Card 1 or Card 2 Indicates an optional font card is selected Resident Indicates one of the resident fonts is selected Portrait and Landscape Indicates the active print orientation Self test 1 The Paper Font and Orientation lights turn on for 1 or 2 seconds 2 The display shows an 8 and...

Page 2: ...m inate the printer Improper paper usage may first be apparent as horizontal voids across the page top half of page light smeared print or fuzzy print every few pages Colored papers must be able to withstand 190 C 374 F temperatures Recycled papers less than 80 g sqm may cause unacceptable results Envelopes may be sealed shut during printing under high humidity conditions Install either the manual...

Page 3: ... there is 0 81 0 1 mm 032 004 in between the armature and the pole piece b Steel armature so there is 1 0 0 1 mm 039 004 in between the armature and the pole piece 3 Tighten the mounting screw Symptom Possible Causes Symptom Possible Causes Lights or buttons do not work correctly Operator panel System board System cable 1 Spots or marks at regular inter vals Fuser unit Gears binding or broken Feed...

Page 4: ...039216 1383309 1039025 1038305 1039218 Right side cover PC conn door Operator panel English Op panel overlay English Paper stop top cover Front exit tray Lower Frame 1383427 1039391 1039269 Drive motor Box detent Gear train cover 1383321 Print head Upper Frame 1383426 1383429 Fan assembly Ozone cartridge Paper Feed 1383419 1038708 1039058 1039065 Fuser input guide Redrive belt Lower shaft Upper sh...

Page 5: ...ridge and HVPS con tacts Check for missing actuator on the top of the print cartridge Open the printhead shutter and clean the lens using a lint free cloth folded over a cotton swab Service Documentation The following product related documentation is also available S544 4194 04 LaserPrinter HM S S544 4226 01 LaserPrinter Technical Ref S544 4265 01 Postscript Option LaserPrt Tech Ref SA40 4224 04 L...

Page 6: ...IBM 4019 OSR 6 LM 2 IBM TSS Internal Use Only ...

Page 7: ...OSR IBM 4019 IBM machine type 4019 Tech Support 800 877 7764 95 05 26 All rights reserved LM 2 7 ...

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