Ibml ImageTrac 6000 Series, Install Manual

Page 1: ...ibml ImageTrac Install Guide for Series 6000 Scanners Version 1 3 1 Information capture Done right...

Page 2: ...hould not be disposed of with household waste It should be deposited at an appropriate facility to enable recovery and recycling Important Safety Instructions Do Not Discard Read Before Installing Sys...

Page 3: ...pluggable equipment the socket outlet shall be installed near the equipment and shall be easily accessible Operator Instructions Operating Temperature To reduce the risk of operator error or accident...

Page 4: ...edicated circuit US 208 220 V 2 Wire GND 25A 50 60Hz EU 230 V 1 Wire PE Single Phase 25A 50 60Hz JA 200 V 2 Wire GND 25A 50 60Hz Power Connection Required US Sites Units shipped with power cord and 20...

Page 5: ...me 36 inches 91 cm 32 38 inches 82 25cm 24 inches 61 cm 29 5 inches 74 93 cm 35 12 inches 89 2048 cm 33 23 inches 84 4 cm 97 85 inches 244 539 cm 106 769 inches 271 193 cm With Run Out Ventilation and...

Page 6: ...728 cm 143 145 inches 363 588 cm With Run Out Feeder Transport Decision or Escalator Pocket Ventilation and Maintenance Area Note The ventilation and maintenance area at the rear of the ImageTrac is e...

Page 7: ...ImageTrac frame will be tightly packed in a crate To remove the frame from the crate begin pulling the frame toward you while gently rocking it left to right and walking the frame out of the crate The...

Page 8: ...Trac drop and keep all body parts clear during unpacking A touchscreen monitor a PC box and an over pack box will be in the crates Remove these items from the crate prior to removing the frames The ov...

Page 9: ...s holding the frame to the shipping pallet 3 With assistance remove the frame from the pallet by slightly lifting and rolling the frame off the pallet 4 Remove all packing materials from around the fr...

Page 10: ...in the over pack box loosen the hex screws and then remove each rear frame cover Set the covers off to the side until the installation is complete 4mm Hex Wrench 7 Move the individual frames into the...

Page 11: ...et It is important to attach this bracket to the Rear Camera Frame before any others This will ensure all the other frames connect correctly Note It may be necessary particularly if the floor is uneve...

Page 12: ...Information capture Done right 866 798 4265 www ibml com 12 2 Repeat step 1 for each frame Brace placement on the front of the ImageTrac Notice that the upper braces are recessed...

Page 13: ...can be connected This shipping bracket can be discarded In the Overpack box is a stabilizing brace that must be used to attach the rear camera frame Scanners that have 4 frames or more have two stabil...

Page 14: ...ave four or more frames need extra screws installed to ensure stability of the scanner 3 After all connections have been made secure the ImageTrac in place by locking the back wheel brake This can be...

Page 15: ...ect across the bottom of each frame and from the top of the Main Base Power Supply and daisy chain across the tops of each additional base power supply Grounding straps must be tightened with a wrench...

Page 16: ...hould be made with wires crossing inside each frame ensuring that no cables are crimped or pinched between frames Power Connections Two power cables located in the third frame should be passed through...

Page 17: ...black cable with green connections is stored in the Decision Frame accessible only from the rear of the scanner Pass the ends through the frames and plug an end into the green connections on the DC S...

Page 18: ...Information capture Done right 866 798 4265 www ibml com 18 Power System Locations in the Registration Frame AC Inlet AC Primary DC Distribution Board DC Secondary Master...

Page 19: ...POWER REGISTRATION OR POCKET FRAME POSITION 3 J7 CABLE MODULE CONT POWER DE DOUBLE OR POCKET FRAME POSITION 2 J8 CABLE MODULE CONT POWER FEED UP OR POCKET FRAME POSITION 1 J9 CABLE MODULE CONT POWER E...

Page 20: ...OLLER J2 CABLE 110 00698 REAL TIME CONTROLLER P3 J3 CABLE 24V DC FAN POWER J15 CABLE 24V DC AUX J14 CABLE 24V DC FAN POWER EXHAUST FANS CAMERA FRAME J4 CABLE MODULE CONT J5 CABLE MODULE CONT POWER MIC...

Page 21: ...witches and the operator switch are connected on the left side of the DC Supplemental Master Important Unlike the fan module and camera sockets the sockets for emergency stops and operator switches ar...

Page 22: ...es crossing inside each frame ensuring that no cables are crimped or pinched between frames Transport Ethernet Cables Connect the purple Cat 5 ethernet cables connecting transport control cards betwee...

Page 23: ...ear Camera Power Trigger CameraLink Note that though most cables in the ImageTrac are disconnected at one end or the other camera cables are some of the few that may be disconnected at both ends for s...

Page 24: ...LED Module Control Cable Set and Camera Link cable should be removed prior to installation or removal of any cables Make sure to replace the ferrite once the cables are secure There are two cable ties...

Page 25: ...cable Always alternate the tightening of the two screws until they are fully secure starting with the top screw When removing the cable do not remove the top screw completely and then the bottom screw...

Page 26: ...to each connection All cables must be connected to ensure proper functioning of the ImageTrac Series 6 Embedded Application Controller Connections Embedded Application Controller 180 00026 US EU or 18...

Page 27: ...led into a cable management system Cables are color coded to ensure proper installation From the rear of the ImageTrac attach the cable management system to the Embedded Application Controller rack mo...

Page 28: ...www ibml com 28 The Cable Management System for the Embedded Application Controller attaches to a latch that secures the system in place The Cable Management System sits on a platform to support the C...

Page 29: ...Cables The power cables are located in the Transport Frame and are attached to the Main Power Supply They are also attached to the Embedded Application Controller in the Feeder Frame Embedded Applica...

Page 30: ...he yellow coded camera link cable will be plugged in closest to the rear of the scanner Once the scanner is running it is important to make sure that the front camera and rear camera cables are attach...

Page 31: ...the customer network Embedded Application Controller 180 00026 US EU or 180 00027 China Embedded Application Controller 180 00030 Connect the green Cat 5 ethernet cable to the on board NIC labeled 2...

Page 32: ...180 00026 US EU or 180 00027 China The Display Port cable for the Monitor gets plugged into a dedicated video card If there is only one monitor use the lower left or primary of the two connections A s...

Page 33: ...mature and all of the monitor cabling remain in place during shipping Cut the zip ties used to secure the monitor armature in place The monitor is located in the monitor box which is found in the over...

Page 34: ...Information capture Done right 866 798 4265 www ibml com 34 Connect the power DisplayPort and USB to the connections on the back of the monitor Power DisplayPort USB...

Page 35: ...this adjustment is not satisfactory the armature can be adjusted CAUTION DO NOT overtighten fasteners Overtightening may cause damage to your equipment 4mm 4mm 4mm 4mm CAUTION DO NOT overtighten fast...

Page 36: ...e and electrical are secure Any networking to external systems must also be completed After completing installation connections power may be connected 1 Connect the AC power Securely connect the Image...

Page 37: ...cable For domestic US locations a twist lock plug is attached to the AC power cable International locations must engage the services of a certified electrician to supply and install an appropriate po...

Page 38: ...the on position It is located on the back of the Main Base Power Supply and is shown in red and green This breaker controls all incoming AC power to the touchscreen monitor and to the two power suppl...

Page 39: ...r has fully completed its start up and it displays the Windows desktop 5 Engage the operator switch to power on the Transport PC and the scanner The On Off switch is located above the emergency stop s...

Page 40: ...eTrac Using either of these switches immediately shuts down power to the 28 volt transport motors This action stops the movement of the track only The Emergency Stop Switch should be used only for eme...

Page 41: ...switch in the on position It is located on the back of the Main Base Power Supply on the right side q The wireless keyboard and mouse must be turned on q Turn on the Embedded Application Controller by...

Page 42: ...attachments included in an over pack box shipped with the ImageTrac These attachments must be installed prior to operating the scanner Failure to do so may result in improper operation of the scanner...

Page 43: ...e Feed Belts 016 00032 2 Dark Tan Feed Tire 016 00077 2 Gray Scale Calibration Doc 055 00023 1 White Reference Target 12 x 8 055 00029 25 Mouse Pad 082 00050 1 Black Reference 4 x 12 093 00063 1 IT5Se...

Page 44: ...roller Illum Rear Camera Illumination Controller Page 2 Page 2 PATCHCODE CNTLR OPTION PATCHCODE OPTION 03 26 2014 To External Server 150 00139 POWER CNTLR PCB MOD BACKPLANE FROM PORT NAME P1 RGB LED P...

Page 45: ...et 1 Module POCKET FULL SWITCH Pocket X Module POCKET ILLUM LCD SWITCH POCKET ILLUM LCD SWITCH POCKET ILLUM LCD SWITCH Pocket 2 Module POCKET FULL SWITCH INKJET PRINTER 3 HEAD OPTION P3 P5 J3 J4 J5 PI...

Page 46: ...Information capture Done right 866 798 4265 www ibml com 46 Notes...

Page 47: ...Information capture Done right 866 798 4265 www ibml com 47 Notes...

Page 48: ...property rights covering subject matter in this document Except as expressly provided in any written license agreement from Imaging Business Machines the furnishing of this document does not give the...