IBOS CamBoss, Original Operating Instructions

Page 1: ...1 3 02 2020 Instructions for the safe and economic operation of CamBoss monitoring system and its maintenance to ensure trouble free operation All trademarks mentioned in this document are the property of their respective owners Equipment manufacturer ...

Page 2: ...onditions under which the device meets requirements for stability 10 Safety guidelines 11 System operation 12 Centring elements 13 System maintenance 14 Troubleshooting 15 Cleaning 1 Machinery designation CamBoss 2 Product identification CamBossIV model The weight of the device depends on the configuration of the device The noise emission level does not exceed 70 dB The EC declaration of conformit...

Page 3: ...CamBoss 2 19 CamBoss flow chart ...

Page 4: ...f An auxiliary arm with an electric winch and working light can be fitted for a fixed vehicle installation BOSS150 IV trolley The BOSS150 camera trolley is designed for pipe diameters from DN150 and with appropriate expansion modules up to DN1200 The trolley allows turning The internal sensors check the inclination and tilt towards the longitudinal axis as well as the internal trolley pressure The...

Page 5: ...nd at the same directly monitors the winch operation and the synchronization of winding and unwinding of the cable according to the movement of the trolley 5 Intended usage and presumed usage of the system The CamBoss monitoring system is intended solely for inspection of pipes of all kinds Other use or use beyond this limitation is not considered to be an intended use Never use the CamBoss sewera...

Page 6: ...system is not too close to the edge of the shaft and that the camera controls cannot be inadvertently operated 4 Lower the trolley into the shaft and start monitoring If the winch is provided with an auxiliary arm with electric crane any other usage than for lowering and removing the trolley from the shaft is prohibited 5 Do not use the drum to haul the crawler up from the pipeline Lowering the ca...

Page 7: ...vent of a lightning storms where there is a risk of lightning strikes In the event of a fault blockage or accident the power must be switched off and the trolley manually pulled out of the pipe Do not use the drum to haul the crawler up from the pipeline The camera head and other components coming into contact with liquids are protected against ingress of moisture and water by internal pressurizat...

Page 8: ...mage to the CamBoss system and its components Ensure that no liquid can enter the control unit control panel or cable drum cover If this happens immediately disconnect the power supply secure the power connection socket to prevent its re connection and inform the appropriately trained specialist personnel or IBOS a s customer service Never use damaged power supply cable If the damage happens durin...

Page 9: ... due to contact with non rotating components When moving the trolley take the weight of the equipment into account There is a risk of injury and injury if the device is dropped or turned over due to loss of stability Do not incline the device so it could turn over Infection hazard due to contaminated water Never use the inspection system alternately for inspections in wastewater and drinkable wate...

Page 10: ...ead and pantograph When the control unit is switched on the connected components are loaded winch trolley camera head etc If the control unit does not load any active connected equipment the display shows the axial camera connection Recording of video Accessory operation Joystick for controlling the camera Joystick for trolley operation Pantograph up down Open main menu return to previous menu Ope...

Page 11: ...moves The function is suitable for optimum cable winding at long distances of reversing trolley When the joystick is moved backwards reversing travel the text JEMNÁ KOREKCE Fine correction and a two digit readings 20 to 20 appear on the bottom of the LCD display on the control panel When reversing and buttons can be used to gently vary the speed at which the cable and the trolley are wound If you ...

Page 12: ...red data on the current video image and use the keypad to enter additional comments Operation of this software is described in its respective manual 12 Centring elements From the nominal diameter of DN200 BOSS150 trolley can be used with the R250 or KZ60 cameras For larger pipe diameters select additional accessories according to the following sections in this manual Centring elements for camera a...

Page 13: ...oidal screw that is used to align the cable onto the drum It is recommended to remove coarse dirt such as sand papers etc from the cable Check the entire winch mechanism regularly to remove any debris Lubricate the chain and the entire cable alignment mechanism regularly with non sagging grease Only perform these operations with the equipment switched off and the supply voltage disconnected Secure...

Page 14: ...e to remove the defect Defective power cable Replace the power cable The system shuts itself down during the operation The main fuse in the socket on the side of the control unit is damaged Replace fuse or inform customer service Humidity in the camera head Camera head does not seal properly Open the camera head dry it and install new O rings Rapid loss of pressure in a pressurized component The c...

Page 15: ...g Clean parts only with a damp cloth water mild detergent Clean the camera lens with a tissue for cleaning of spectacle do not use paper type one to avoid scratching the camera s windshield Shipping of damaged system components If repairs to system components are necessary in addition to the work described in these operating instructions send all equipment components to IBOS a s customer service s...

Page 16: ...ad and understand these operating instructions before commencing the works This is especially true for personnel who only work occasionally with the inspection system e g for maintenance repair or expansion of equipment The operator of the inspection system shall ensure safe and no risk operation This can be achieved for example by the following measures Keep the operating instructions in place at...

Page 17: ...V AC 60 Hz 1 7 230 V AC 50 Hz 60 Hz Power consumption W 385 max Temperature C From 0 to 40 Relative air humidity 20 80 non condensing Size H x W x D mm 500 x 340 x 120 Weight kg 10 Axial camera KA46 R250 inch CCD image sensor automatic white level stabilization 317 612 pixels 400 horizontal TV lines LED lighting approximate 68 angle of view optional centring with accessories waterproof Luminance s...

Page 18: ...e 59 Temperature C From 0 to 40 Weight kg 0 65 Cable winch NAVI200 Equipment meter counter guide roller water spray resistant Cable length m 200 m Power consumption W 1000 max Size H x W x D mm 600 x 650 x 400 Weight kg 40 not including cable BOSS150 trolley Drive 2 x EC MAX Maxon motor Equipment localizer transmitter probe optional gradient and tilt sensor Piping nominal diameter DN 150 DN 1000 M...

Page 19: ...om inappropriate use of the equipment lack of maintenance normal wear and tear and natural events caused by force majeure are excluded from the warranty Furthermore the warranty does not cover rapidly worn parts such as windshields trolley wheels shaft seals bulbs cables etc or any damage that does not adversely affect the usability of the device If you wish to claim your warranty please contact y...

Page 20: ...IBOS a s České Budějovice 2020 Entrance to admin mode of the control unit Admin code 1452 How to enter the code Press the Menu button Use or buttons to select Nastavení item Press MOD button Press or buttons to set 1 then confirm with MOD button Press or buttons to set 4 then confirm with MOD button Press or buttons to set 5 then confirm with MOD button Press or buttons to set 2 then confirm with ...