IBOTECH Road Taper+, Installation And Operating Instructions Manual

Page 1: ...LATION AND OPERATING INSTRUCTIONS THIS IS THE TRANSLATION OF THE ORIGINAL GERMAN MANUAL February 2021 Version 1 0 IBOTECH Road Taper marking machine for road marking tape VERKEHRSSICHERUNG FAHRBAHNMARKIERUNG ...

Page 2: ...py recording or any other electronic or mechanical procedures without the advance written consent of the issuer Questions of approval must be directed to the issuer in writing under the address below with the addition attn approval coordinator IBOTECH GmbH Co KG 4 Industriestraße 16 D 68766 Hockenheim Germany www ibotech eu Phone 49 0 6205 28 67 210 Fax 49 0 6205 28 67 229 Email info ibotech eu ...

Page 3: ...er shall be responsible for performing an appropriate and complete risk assessment evaluation and inspection of the products concerning their respective specific use Neither IBOTECH nor its partners or subsidiaries can be held responsible or liable for any abuse of the information contained in this document Please inform us if you have any suggestions for improvement or supplementation or if you h...

Page 4: ...uct Components and Spare Parts 12 2 5 Description of the Workplace 14 3 SAFETY NOTES 15 3 1 Safe Handling of the IBOTECH Road Taper 15 3 1 1 Product Thresholds and Limitations 15 3 1 2 Safety Information for Use 15 3 1 3 Safety Information for Maintenance 16 3 1 4 Repair 17 3 1 5 Safety Information on the Engine 17 3 2 Graphic Symbols 18 4 PREPARATION 22 4 1 Transport of the IBOTECH Road Taper 22 ...

Page 5: ...lication of the Marking Tape 31 6 INSPECTION MAINTENANCE AND CLEANING 32 6 1 Technical Support 32 6 2 Maintenance and Inspection Plan 32 6 2 1 Inspection before any Use 33 6 2 2 Maintenance after any Use 33 6 3 Cleaning of the IBOTECH Road Taper 34 6 4 Refuelling of the IBOTECH Road Taper 34 7 TROUBLESHOOTING 35 8 WARRANTY 36 9 DISPOSAL 37 9 1 Disposal of the Product Components 37 ANNEX I SPARE PA...

Page 6: ...6 IBOTECH road marking machine PRODUCT CHANGES YEAR TYPE CHANGES DOCUMENT REVISIONS DATE TYPE CHANGES 28 09 2020 1 0 First draft APPROVALS This document requires the following approvals NAME TITLE ...

Page 7: ...ns The IBOTECH Road Taper must only be used by authorised and properly qualified experienced persons aged at least 18 years who have read and understood these operating instructions who are familiar with operation of this or a similar device who knows how to control the IBOTECH Road Taper who are aware of all possible dangers and who act accordingly who are trained and authorised to work near traf...

Page 8: ...l safety instructions before using the IBOTECH Road Taper Non observation of these notes may cause light to severe injuries Observe all instructions This avoids accidents that may cause property damage or light to medium injuries Keep all safety information and instructions for later reference and pass them on to later users of the IBOTECH Road Taper The manufacturer shall not be liable for any pr...

Page 9: ...10 If you read an IBOTECH product documentation online you can submit comments via the support website Comments can also be submitted to info ibotech eu by email We are happy to receive your feedback For information on special tools and materials as well as for any service specific questions please contact IBOTECH GmbH Co KG 4 Industriestraße 16 D 68766 Hockenheim Germany www ibotech eu Phone 49 0...

Page 10: ...Additionally the placement instructions and manufacturer s notes of the road marking tape must be observed The IBOTECH Road Taper may only be used in dry weather The IBOTECH Road Taper must not be used in the following cases As a device for moving objects or persons other than the driver On gravel or dirt roads In case of rain or on wet surfaces The IBOTECH Road Taper is NOT intended for indoor us...

Page 11: ... x 0 75 x 1 3 m Noise emission of the engine A weighted sound pressure level the A weighted emission sound pressure level at the workstations if it exceeds 70 dB A if this level is less than or equal to 70 dB A this must be stated C weighted peak value of the instantaneous sound pressure level The maximum value of the instantaneous C weighted emission sound pressure level at the workplaces if it e...

Page 12: ...12 IBOTECH road marking machine 2 4 PRODUCT COMPONENTS AND SPARE PARTS A B C D E G H I F K J L O N M I H G ...

Page 13: ...p switch E Headlights F Forward backward pedal G Button for cutting the tape H Start stop of the tape placing I Raising lowering the Road Taper J Directional arrow K Steering wheel L Seat M Warning light N Marking tape O Main switch for switching on and off P Light switch Q Start stop button R Parking brake switch with control LED P R Q ...

Page 14: ... marking machine 2 5 DESCRIPTION OF THE WORKPLACE Adjust the driver s seat for distance from the steering wheel so that you can grip the steering wheel with both hands and reach the combined pedal with your right foot ...

Page 15: ...ols that are displayed in areas with a high risk of injury see Graphic Symbols The IBOTECH Road Taper must be used by properly qualified and trained staff in compliance with applicable rules and regulations The executing company is responsible for the employment of experienced and qualified specialists Ensure that there are no injuries Wear suitable personal protection equipment such as gloves saf...

Page 16: ...s during operation Serious burns may occur as the surfaces may become hot during operation DANGER OF CUTTING The IBOTECH Road Taper contains pointed parts Always keep a safety distance to avoid accidents by cutting The IBOTECH Road Taper is not intended as a device for moving objects Do not stand on the machine If there is an accident cease use of the IBOTECH Road Taper immediately and involve a d...

Page 17: ...e function of all controls see Product Components and Spare Parts and remember how to stop the engine quickly in case of emergency Ensure that the operator receives adequate instructions before using the equipment Children must not be allowed to use the Road Taper Keep children and animals away from the operating area The exhaust gases of the engine contain toxic carbon monoxide Do not run the eng...

Page 18: ... Taper contains symbols in areas with a high risk of injury Replace all missing or damaged safety symbols at once If you replace any safety symbols with new ones ensure that you attach the new safety symbols in the same positions Fig 4 Position of the graphical symbols ...

Page 19: ... around the IBOTECH Road Taper where there is a risk of cutting body parts DANGER FROM POINTED PARTS AND DANGER OF CUTTING Never blindly reach into areas in and around under or near the IBOTECH Road Taper Keep your fingers hands hair loose clothing gloves and tools away from pointed parts AUSPUFFTOPF WARNSCHILD SILENCER WARNING SIGN WARNPLAKETTE WARNING STICKER Die Plakette soll sich entweder am K...

Page 20: ...20 IBOTECH road marking machine WARNING STICKER delivered with product delivered with product SILENCER WARNING SIGN delivered with product delivered with product ...

Page 21: ...he engine and allow it to cool down The exhaust gas of the engine contains toxic carbon monoxide Do not run in an enclosed area Read the operating instructions before commissioning You can burn yourself on a hot exhaust pipe If the engine has been in operation avoid touching it ...

Page 22: ...s 25 kg 4 2 STORAGE OF THE IBOTECH ROAD TAPER Store the IBOTECH Road Taper in a dry closed room and protected from moisture and rain Store the IBOTECH Road Taper in a safe place Make sure that vehicles cannot hit the IBOTECH Road Taper in order to protect them from damage 4 3 DISPOSAL OF THE TRANSPORT AND PACKAGING ELEMENTS For disposal of the transport and packaging elements 1 Remove all transpor...

Page 23: ...at surface 2 Use only fitting and suitable marking tape with a width of 12 or 15 cm Observe the instructions delivered with the marking tape Do not use a thinner marking tape 3 Place the marking tape on the tape holder Ensure that the marking tape is inserted so that the adhesive side points down ...

Page 24: ...24 IBOTECH road marking machine 4 If necessary set the spacer rings with a hexagon socket wrench 5 ...

Page 25: ...25 5 Pull the front end of the marking tape through the slit between the roller and the guide rail WARNING Danger when catching ...

Page 26: ...ght road marking by having the direction arrow follow the line to be drawn The direction arrow can be attached to the vehicle axle or to the marking machine depending on the customer s requirements Tools needed Size 17 wrench Positioning of the direction arrow 1 Place the direction arrow in the holder for the direction arrow 2 Tighten the direction arrow by turning the screw with a size 17 wrench ...

Page 27: ...oad Taper 1 Make sure that the IBOTECH Road Taper stands on a horizontal surface 2 Make sure that the tank is full Refuelling of the IBOTECH Road Taper see INSPECTION MAINTENANCE AND CLEANING 3 Put the IBOTECH Road Taper on the road where you want to place the road marking 4 Start the engine of the IBOTECH Road Taper by first turning the main switch and then pressing the start stop button for the ...

Page 28: ...28 IBOTECH road marking machine 5 Let the engine warm up for 2 minute 1 2 3 4 ...

Page 29: ...29 6 Press the parking brake switch to release the brake 7 Use your foot to press the combined pedal to drive forward 8 Use your foot to lift the combined pedal to reverse 1 1 2 2 ...

Page 30: ...stop button of the tape placing The tape placing starts Drive the desired route to place the tape 4 Press the button for cutting the tape to cut off the tape 5 Continue to drive to the next section to be marked 6 Press the start stop button of the tape placing and repeat steps 3 5 until the section to be marked is finished 7 Press the raise lower button on the Road Taper The marking unit lifts NOT...

Page 31: ... Select the length of the sections to be marked The IBOTECH Road Taper automatically cuts off the desired lengths Press F1 button for 1 5 meter tape length Press F2 button for 3 meters of tape length Press F3 button for 6 meters of tape length Press F4 button for a continuous line F1 F2 F3 F4 ESC F1 1 5 m IBOTECH ROADTAPER Sa 00 00 3 m 6 m ...

Page 32: ...echnical support or ordering of spare parts contact IBOTECH GmbH Co KG 4 Industriestraße 16 D 68766 Hockenheim Germany www ibotech eu Phone 49 0 6205 28 67 210 Fax 49 0 6205 28 67 229 Email info ibotech eu 6 2 MAINTENANCE AND INSPECTION PLAN Maintenance and inspection should be performed at regular intervals Too rare maintenance will shorten the operating time and service life of the Road Taper in...

Page 33: ...t the tank is filled Refuel the IBOTECH Road Taper see Refuelling of the IBOTECH Road Taper Check that all parts can move properly Spray all moving parts with WD 40 spray This will loosen the rust and lubricate the parts Make sure that the IBOTECH Road Taper is clean Clean the IBOTECH Road Taper if necessary see Cleaning of the IBOTECH Road Taper 6 2 2 Maintenance after any Use MAINTENANCE WORK RE...

Page 34: ... with water under high pressure The force of the water may flush oil and grease from rotating or movable parts 2 Then coat the machine in a neutral non aggressive cleaning agent pH value between 6 and 8 3 Give the cleaning agent sufficient time to take effect Observe the respective product information 4 Clean the IBOTECH Road Taper thoroughly with WD 40 and air 6 4 REFUELLING OF THE IBOTECH ROAD T...

Page 35: ...not sufficient Top up the petrol The device does not start The main switch is not turned to AN ON Turn the main switch to AN ON The device does not start The battery is empty Replace or charge the battery Placing machine does not raise lower Compressor defective Check repair replace if necessary ...

Page 36: ...fective product must be sent to the manufacturer within two weeks upon request If there are any defective elements the manufacturer will inspect the product on site The warranty will expire in the following cases Normal wear External violence Improper maintenance Non observation of these and the user instructions Improper and defective use Damage by frost Changes not performed or approved by the m...

Page 37: ...lubricants parts and materials If certain chemicals are used for cleaning they must be disposed of in an environmentally compatible way This also includes rags and similar materials that are contaminated with lubricants or oil Observe the chemicals instructions in order to get further information Correct disposal of the device will help you avoid potential risks to the environment and health that ...

Page 38: ...38 IBOTECH road marking machine ANNEX I SPARE PARTS PART ITEM NUMBER Blade 1 002 021 Roller 1 002 009 Belt 1 002 076 Direction arrow 1 002 062 Guide rail 1 002 074 Clamping rail 1 002 072 ...

Page 39: ...39 ANNEX I DECLARATION OF CONFORMITY ...

Page 40: ...IBOTECH road marking machine IBOTECH GmbH Co KG 4 Industriestraße 16 D 68766 Hockenheim Germany Phone 49 0 6205 28 67 210 Fax 49 0 6205 28 67 229 Email info ibotech eu www ibotech eu ...

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