ICC ETH-200, Manual

Page 1: ...12300 Dundee Court Suite 212 Middleton WI USA 53562 4720 Cypress TX USA 77429 8364 Tel 608 831 1255 Fax 608 831 2045 http www iccdesigns com Printed in U S A NETWORK GATEWAY SERIES ICC INDUSTRIAL CONT...

Page 2: ...r Modbus TCP IP slave Ethernet IP server Mitsubishi 500 series 700 series ASD RS485 master New network drivers are continuously being added and can be downloaded for free from our web site Before usin...

Page 3: ...ITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS Life support devices or systems are devices or systems intended to sustain life and whose failure to perform when properly used in accordance with...

Page 4: ...capacitors and therefore touching these areas may result in an electrical shock Always turn all drive input power supplies OFF and wait at least 5 minutes after the CHARGE lamp has gone out before con...

Page 5: ...rt Electrical Interfaces 18 5 Environmental Specifications 19 6 Maintenance and Inspection 20 7 Storage and Warranty 21 7 1 Storage 21 7 2 Warranty 21 8 LED Indicators 22 8 1 Toshiba ASD Common Serial...

Page 6: ...ion 41 15 7 Port Configuration 42 15 7 1 Toshiba ASD Common Serial Port Configuration 43 15 7 2 RS232 and RS485 Port Configuration 43 15 7 3 Modbus TCP IP Configuration 43 15 7 4 Ethernet IP Port Conf...

Page 7: ...ency Setting Parameters 79 16 7 9 Protection Function Parameters 82 16 7 10 Pattern Run Control Parameters 84 16 7 11 Feedback Control Parameters 87 16 7 12 Communication Setting Parameters 88 16 7 13...

Page 8: ...vides the mapping information that allows requests from the various supported networks to be interpreted and stored in a common format This allows data to be routed from any supported network to any o...

Page 9: ...ength can be used ASD connections are automatically established and continuously monitored no drive configuration needs to be performed to connect the unit to the drives Just plug it in it s that simp...

Page 10: ...s Sample configuration files and related documentation can also be downloaded from our web site uploaded to a unit and custom modified to suit a specific application Network Timeout Action A per port...

Page 11: ...The unit can be panel mounted with the included standoff kit or snapped into existing 4 Augat SnapTrack TM 6TK series or equivalent An optional mounting kit ICC part number 10581 is also available fo...

Page 12: ...over standoff retention screws and its lock washer from the bottom side of the unit DO NOT dispose of this screw and washer as they will be used later to mount the unit to the panel 2 Install one of t...

Page 13: ...xisting 4 Augat SnapTrackTM 6TK series or equivalent Carefully insert the unit into the SnapTrackTM by pressing firmly on the pan head screws located at the 4 corners of the unit s cover DO NOT press...

Page 14: ...so take care to route all cables away from any sharp edges or positions where they may be pinched 3 Take a moment to verify that the gateway and all network cables have sufficient clearance from elect...

Page 15: ...s outlined in the following sections related to your specific drive 3 3 1 Installation for G7 ASDs 1 Mount the unit via the desired method refer to section 3 1 2 CAUTION Verify that all input power so...

Page 16: ...nd route the cable such that it is located well away from any drive input power or motor wiring Also take care to route the cable away from any sharp edges or positions where it may be pinched 8 Reins...

Page 17: ...connection standard 24 AWG category 5 CAT5 unshielded twisted pair UTP 8 conductor cables found in Ethernet networks in most office environments can be used The maximum allowable length for these cabl...

Page 18: ...unction properly If the drives do not appear to power up or do not function properly immediately turn power OFF Repeat steps 2 and 3 to remove all power from the drives Then verify all connections Con...

Page 19: ...interface circuitry Note that the Shield terminal has no internal connection its purpose is simply to provide a cable shield chaining location between devices The shield is then typically connected t...

Page 20: ...vel do not expose to direct sunlight or corrosive explosive gasses Operating Temperature 10 50 C 14 122 F Storage Temperature 40 85 C 40 185 F Relative Humidity 20 90 without condensation Vibration 5...

Page 21: ...ble terminal blocks are fully seated in their headers Reseat if necessary Check that there are no defects in any attached wire terminal crimp points Visually check that the crimp points are not damage...

Page 22: ...e the unit in a well ventilated location When not using the unit for an extended period of time apply power at least once every two years and confirm that it still functions properly 7 2 Warranty The...

Page 23: ...r has three LEDs positioned immediately to the left of it SPD SPeeD solid green whenever a 100BaseT Ethernet connection is established LNK LiNK solid green whenever a valid Ethernet connection is dete...

Page 24: ...9VDC power supply can be used to power the unit via the AUX PWR input If providing your own auxiliary power supply ensure that it adheres to the following specifications Connection diagram Voltage ra...

Page 25: ...nment and timeout time assignment Note that not all assignable protocols support the same range of configuration options therefore be sure to assign a valid entry in all cases for example a Modbus RTU...

Page 26: ...und a central point database containing the value and access characteristics for each network With respect to the Network Gateway Series a point is simply an object that defines some sort of network a...

Page 27: ...he pressure in compressor tank Whenever the tank s pressure changes therefore the value of point 5 will automatically update to reflect the new value read from the remote device Once the tank s pressu...

Page 28: ...gn the initial Ethernet configuration via either the ARP ping method or console configuration method 2 Access the embedded web server s configuration page via a web browser 3 Assign or enable disable...

Page 29: ...gn the new IP address to it Below is an example of the commands used to change the unit s IP address arp s IP address MAC address ping IP address arp d IP address The initial arp s command adds a stat...

Page 30: ...l ignore such a request Therefore be sure to bypass or disable any proxy servers at least temporarily when using this configuration method For security reasons once the ARP method of configuration has...

Page 31: ...s software such as HyperTerminal included with Microsoft Windows operating systems and a straight thru serial cable such as the Belkin 6 serial extension cable Belkin part F2N209 06 Refer to Figure 6...

Page 32: ...unicating via COM1 Figure 7 shows the Connect To tab of the properties window for COM1 Figure 8 shows the window that appears when Configure is selected in the Connect To tab Figure 9 shows the Settin...

Page 33: ...32 Figure 8 HyperTerminal Properties Connect To Configure Figure 9 HyperTerminal Properties Settings...

Page 34: ...ded as a standard component of Microsoft Windows and other PC operating systems 14 2 2 Connection No special connections are required other than the PC running the Telnet application must be able to a...

Page 35: ...sole commands are not case sensitive Help This command shows the console version and an overview of all available commands As indicated in the returned help information typing Help command with a spec...

Page 36: ...uration files to be transferred between the gateway and a PC As Xmodem is a serial protocol the xmodem command only applies to the serial console RS232 port Whenever unit configuration is completed it...

Page 37: ...oad a configuration file to the unit Figure 14 shows an example of initiating an Xmodem download in CRC mode Once the message The ETH 200 is ready to send its configuration file via Xmodem Download th...

Page 38: ...s configuration cannot be recovered unless a corresponding configuration file exists of course Ping config reset This command re enables the ability to configure the unit s IP address via the ARP meth...

Page 39: ...lorer version 5 x and later or Netscape Navigator version 6 x and later The free Macromedia Flash player plug in is also required and can be obtained at http www macromedia com go getflash Always ensu...

Page 40: ...erent activities This division of authentication realms allows a device administrator to retain control of critical items such as changing a unit s IP address or modifying point values and point defin...

Page 41: ...l change actions 15 2 Communication Status Indicators Figure 19 shows the communication status indicators These will blink periodically to show the status of data communication between the web browser...

Page 42: ...of communications just wait for a moment or use the refresh button on your browser to re establish communications Changing the unit s IP address however will result in a complete loss of communicatio...

Page 43: ...TH 200 has eight ports the Ethernet port actually acts like two independent ports as the control protocols it supports can be used simultaneously There are three Toshiba ASD common serial connections...

Page 44: ...es this protocol Master IP Defines the IP address that the Modbus TCP IP driver will consider as its master for timeout purposes Timeout Defines a timeout time in milliseconds This network timeout onl...

Page 45: ...er list definitions shown in Figure 24 we can see that each member list contains 6 defined points Therefore up to 12 meaningful bytes of data can be both consumed and produced via class 1 connected me...

Page 46: ...figuration attributes which are available in the top portion of the point box Name This is a user description of the point up to 16 characters Timeout En Checking this box will allow the point to part...

Page 47: ...ter in hex 0000 FFFF within that drive that this point refers to Mitsubishi o Address The address of the Mitsubishi or MGI drive that this point refers to o Parameter The parameter within that drive t...

Page 48: ...to 24 chars o Units User defined engineering units text up to 5 chars o Data Type The data type of this point o Maximum The max value of this point o Minimum The min value of this point o Default The...

Page 49: ...communications will not pose a danger to equipment or personnel before using this feature 15 10 Radix Selection Figure 27 shows the radix selection buttons These selection buttons allow changing the p...

Page 50: ...ode Reference Figure 29 shows the error code reference table located in the bottom portion of the point box These error codes may appear in certain situations in the point Value fields Figure 29 Error...

Page 51: ...ters 4X references and input registers 3X references via Modbus master protocols Supported Modbus slave functions are indicated in Table 2 Table 2 Supported Modbus Slave Functions Function Code Functi...

Page 52: ...means is that when a discrete is accessed it is resolved by the gateway into a specific register and a specific bit within that register The pattern of discrete to register bit relationships can be d...

Page 53: ...ns o Baud rate 2400 4800 9600 19200 38400 bps o Parity odd even none 1 stop bit none 2 stop bits 16 1 3 Modbus RTU Master Supported Modbus master functions are indicated in Table 3 These functions are...

Page 54: ...ing the Modbus RTU master protocol e g VF AS1 G9 command 1 parameter is documented to be FA00 in the Toshiba literature Converting this to decimal we arrive at a value of 64000 To allow a point in the...

Page 55: ...al consumed data size is larger than the connection s configured consumed connection size however the consumed data will be ignored If a parameter entry in the consumed assembly member list is empty i...

Page 56: ...connections act independently of the encapsulation protocol sessions over which they were established The client may therefore terminate the encapsulated session at any time with no ill affects on the...

Page 57: ...the gateway s network from 2 wire half duplex to 4 wire half duplex via an external repeater such as the 485OPIN from B B Electronics http www bb elec com Note that Toshiba 7 series drives configured...

Page 58: ...available for the various Toshiba drives please refer to the relevant Toshiba documentation for your drive A B Signal Ground Shield Figure 31 G7 Q7 H7 W7 RS485 Terminal Block CN3 Connections All para...

Page 59: ...ction If 0 is chosen an invalid timeout time the gateway will use a 1s timeout by default Network characteristics selections o Baud rate 2400 4800 9600 19200 38400 bps o Parity odd even none 1 stop bi...

Page 60: ...t i e connecting SDA RDA and SDB RDB When Using an FR A5NR Card Connect as shown in Figure 32 A TB 1 Signal Ground TB 3 B TB 2 Figure 32 FR A5NR Connections When Using the PU Port Connecting to the dr...

Page 61: ...an connect to the ASD via either the PU panel connector as indicated in Figure 34 or via the on board RS 485 terminals Because both of these ports externally present a 4 wire RS 485 network connecting...

Page 62: ...istics are dictated by parameters 117 124 PU port and 331 341 RS 485 port Most of these parameters can be set as desired by the user However the following parameters must be set as indicated to succes...

Page 63: ...ency command EEPROM 1003 Frequency monitor 1004 Output current monitor 1005 Output voltage monitor 1006 Special monitor 1007 Special monitor selection number 1008 Most recent 1 and 2 alarms alarm clea...

Page 64: ...he minimum timeout time that the gateway s port can be configured for is 1s to avoid nuisance timeout faults on the drive it is recommended to either set parameter Cn 27 to 0 0s if timeout checking is...

Page 65: ...e gateway s RS485 port A terminal to the PA M card s TB1 1 terminal the gateway s RS485 port B terminal to the PA M card s TB1 2 terminal and the gateway s RS485 port SG terminal to the PA M card s TB...

Page 66: ...65 known as register value of 37 which can then be entered in the Modbus master register assignment of a point on the gateway...

Page 67: ...whenever communication related parameters are changed in order to activate the change All parameter writes use the drive s RAM EEPROM data write W command For all writes that target the drive s EEPROM...

Page 68: ...DC injection braking mode 0 No compulsory DC injection braking 1 Compulsory DC injection below DC INJECTION START FREQUENCY A Fundamental parameter switching 0 V F 1 1 V F 2 B Gate block command coast...

Page 69: ...t to stop C Emergency off command 0 Normal 1 Emergency off D Reserved E Reserved F Reserved 0007 word Output current monitor 0 00FF 0 255 1 0008 word Output voltage monitor Note 1 0 FFFF 0 232 0 1 000...

Page 70: ...100 65535 0020 Reserved 0021 Reserved 0022 Reserved 0023 low byte Inverter typeform monitor 0 00FF Refer to Table 8 page 71 8 Input output power units 0 0100 0 0 01kW 1 0 1kW 9 A Command mode status...

Page 71: ...CC shorted 0020 bit 6 RES terminal CC open terminal CC shorted 0040 Upper Byte bit 7 ST terminal CC open terminal CC shorted 0080 Table 6 Output Terminal Status Monitor Inverter Status 2 parameter 000...

Page 72: ...4 emergency off not in emergency off in emergency off 0010 bit 5 for inverter use bit 6 for inverter use Upper Byte bit 7 for inverter use Table 8 Inverter Typeform Codes 230v Class 460v Class 575v C...

Page 73: ...CY 0 1 FFFF 0000 UL Fmax 0 01 002D VOLTS PER HERTZ PATTERN 0 1 000F 0000 Constant torque 1 0001 Variable torque 2 0002 Auto torque boost 3 0006 3 w auto energy savings 4 000A Vector control 5 000E 5 w...

Page 74: ...0 1 6000 0 0001 EA60 0 01 600 00 0 1 0 01 003C ACC DEC PATTERN 2 SELECTION 0 1 0030 0000 Linear 0 0010 Self adjusting 1 0020 S Pattern 1 2 0030 S Pattern 2 3 003D ACC DEC 1 2 SWITCH FREQUENCY 0 1 FFFF...

Page 75: ...INAL RESPONSE TIME 0 1 00FF 0001 0064 1 100 1 0053 RES INPUT TERMINAL RESPONSE TIME 0 1 00FF 0001 0064 1 100 1 0054 ST INPUT TERMINAL RESPONSE TIME 0 1 00FF 0001 0064 1 100 1 0055 RCH CONTACTS FUNCTIO...

Page 76: ...Fmax 0 01 0065 COMMERCIAL POWER INV SWITCHING OUTPUT 0 1 00C0 0000 OFF 0 0040 Auto switch on trip 1 0080 At COMMERCIAL POWER INV SWITCH FREQ 2 00C0 Both 1 and 2 3 0066 2 3 COMMERCIAL POWER INV SWITCH...

Page 77: ...ack control ON OFF 41 20C7 RUN 14 10CE Pattern run selection 1 42 30C9 Binary data write 15 20CE Pattern run selection 2 43 0198 LOCAL REMOTE key 16 40CE Pattern run selection 3 44 0298 MON key 17 80C...

Page 78: ...ult other than earth fault or load end overcurrent 45 1700 Non severe fault overload overcurrent overvoltage 14 95B5 Overcurrent pre alarm 46 E5D8 Commercial power inverter switching output 1 15 9DB5...

Page 79: ...E JUMP FREQUENCIES 0 1 0080 0000 Function OFF 0 0080 Function ON 1 0074 JUMP FREQUENCY 1 0 1 FFFF 0000 Fmax 0 01 0075 JUMP FREQUENCY 1 BANDWIDTH 0 1 FFFF 0000 0BB8 0 00 30 00 0 01 0076 JUMP FREQUENCY...

Page 80: ...0004 0000 Standard 0 0004 Adjustable 1 008A IV REFERENCE SETTING POINT 1 0 1 00FF 0000 0064 0 100 1 008B IV REF POINT 1 FREQUENCY 0 1 FFFF 0000 Fmax 0 01 008C IV REFERENCE SETTING POINT 2 0 1 00FF 000...

Page 81: ...PERATING MODE 1 040C 0004 0 0000 1 000C 2 0008 3 0404 4 0400 5 040C 6 0408 7 1 0103 PRESET SPEED 2 FREQUENCY 1 FFFF LL UL 0 01 0104 2 or higher PRESET SPEED 2 OPERATING MODE 1 040C Same as PRESET SPEE...

Page 82: ...F LL UL 0 01 0116 11 or higher PRESET SPEED 11 OPERATING MODE 1 040C Same as PRESET SPEED 1 OPERATING MODE 1 0117 PRESET SPEED 12 FREQUENCY 1 FFFF LL UL 0 01 0118 12 or higher PRESET SPEED 12 OPERATIN...

Page 83: ...EMERGENCY OFF MODE SELECTION 0 1 0030 0000 Coast stop 0 0010 Decelerated stop 1 0020 DC injection stop 2 0129 2 EMERGENCY OFF DC INJECTION TIME 0 1 00FF 0000 0064 0 0 10 0 0 1 012A NUMBER OF RETRY AT...

Page 84: ...064 0 100 1 0139 LOW CURRENT DETECTION TIME 0 1 00FF 0000 00FF 0 255 1 0140 OUTPUT SHORT CIRCUIT DETECTION SELECT 0 1 0003 0000 Standard motor 0 0001 High speed motor 1 0002 Positioning use standard m...

Page 85: ...ES 0 1 00FF 0001 00FF 1 255 1 0157 PATTERN GROUP 2 SPEED 0 1 00FF 0000 Skip 0 1 0158 PATTERN GROUP 2 SPEED 1 0001 000F Speeds 1 15 0159 PATTERN GROUP 2 SPEED 2 015A PATTERN GROUP 2 SPEED 3 015B PATTER...

Page 86: ...EED 1 CONTINUE MODE 0175 4 SPEED 2 DRIVE TIME 1 FFFF 0000 1F40 0 8000 1 0176 SPEED 3 CONTINUE MODE 1 00FF Same as SPEED 1 CONTINUE MODE 0177 4 SPEED 3 DRIVE TIME 1 FFFF 0000 1F40 0 8000 1 0178 SPEED 4...

Page 87: ...TINUE MODE 1 00FF Same as SPEED 1 CONTINUE MODE 0189 4 SPEED 12 DRIVE TIME 1 FFFF 0000 1F40 0 8000 1 018A SPEED 13 CONTINUE MODE 1 00FF Same as SPEED 1 CONTINUE MODE 018B 4 SPEED 13 DRIVE TIME 1 FFFF...

Page 88: ...ENCY 0 1 FFFF 0 Fmax 0 01 0197 PID DEVIATION LIMIT SELECTION 0 1 0080 0000 No PID deviation limit 0 0080 PID deviation limited 1 0198 PID DEVIATION UPPER LIMIT 0 1 00FF 0000 0032 0 50 1 0199 1 PID DEV...

Page 89: ...018 6 0038 14 001C 7 003C 15 020A 2 TOSLINE F10 COMM ERROR MODE 1 0080 0000 Data cleared 0 0080 Data retained 1 020B TOSLINE S20 RECEIVE ADDRESS 1 FFFF 0000 03FF 0 1023 1 020C TOSLINE S20 TRANSMIT ADD...

Page 90: ...Output voltage 5 3684 Torque current 6 2688 Excitation current 7 7506 PID feedback value 8 0584 Motor overload ratio 9 0586 Inverter overload ratio 10 0588 DBR overload ratio 11 835C Input power 12 8...

Page 91: ...D MODE SELECTION 0 1 0007 0000 Only RS232C valid 0 0001 Terminal input valid 1 0002 Panel input valid 2 0003 Communication interface input valid 3 0004 local remote valid 4 0220 FREQUENCY MODE SELECTI...

Page 92: ...lind 1 0236 PROTECTION FUNCTION PARAMS BLIND 0 1 0008 0000 Blind 0 0008 Unblind 1 0237 PATTERN RUN CONTROL PARAMS BLIND 0 1 0010 0000 Blind 0 0010 Unblind 1 0238 FEEDBACK CONTROL PARAMS BLIND 0 1 0020...

Page 93: ...YPE 0 1 0030 0000 Toshiba EQPIII motor 0 0010 Toshiba STD motor 1 0020 Other 2 0245 MOTOR RATED VOLTAGE 230 460v units 0 1 00FF 0012 0078 90 600 5 0246 575v units 001A 00AC 130 860 0247 MOTOR RATED FR...

Page 94: ...PHASE PRESS CLEAR 09 Lost output phase option OVERVOLTAGE ACCEL PRESS CLEAR 0A Overvoltage during acceleration OVERVOLTAGE DECEL PRESS CLEAR 0B Overvoltage during deceleration OVERVOLTAGE RUN PRESS CL...

Page 95: ...tware EARTH FAULT HARD PRESS CLEAR 22 Earth fault hardware OPEN FUSE TRIP PRESS CLEAR 23 Open fuse DBR OVERCURRENT TRIP PRESS CLEAR 24 Dynamic braking resistor overcurrent DC OVERCURRENT ACC PRESS CLE...

Page 96: ...a serial port the RFU PC application refer to section 17 3 and an appropriate cable to connect the RS232 port of the unit to the PC Please be sure to read the firmware release notes and updated user s...

Page 97: ...on file Create a folder such as c RFU place the distribution file in this folder and then execute it This will extract the compressed files into that same folder The distribution file is then unneeded...

Page 98: ...creen The Choose File Locations window shown in Figure 38 then appears Confirm that the correct paths to the referenced files are entered Enter the correct paths if necessary Figure 38 Choose File Loc...

Page 99: ...t the File Load Flash Image menu item refer to Figure 39 Figure 39 Load Flash Image Menu Selection The flash image BIN file selection window will then appear refer to Figure 40 Browse to the location...

Page 100: ...the unit by either disconnecting the auxiliary power supply and or powering down all connected drives or momentarily removing all drive communication cables from the unit When the unit powers up agai...

Page 101: ...100 18 Notes...

Page 102: ...101...

Page 103: ...12300 Dundee Court Suite 212 Middleton WI USA 53562 4720 Cypress TX USA 77429 8364 Tel 608 831 1255 Fax 608 831 2045 http www iccdesigns com Printed in U S A NETWORK GATEWAY SERIES ICC INDUSTRIAL CONT...