Ice Bear PST150-8, Manual

Page 1: ...PST50 5 PST150 8 MANUAL HUZHOU DAIXI ZHENHUA TECHNOLOGY TRADE CO Ltd PACIFIC RIM INT L WEST INC ...

Page 2: ...re convenience to your work and bring more pleasure to your life The manual contains the right and simple way to use and maintain the motorcycles Please read carefully before using it It is very helpful for your using and maintenance In order to make your motorcycle work in good condition please use the initial fitting of ZHENGHUA factory If you have any question and difficulty in the process of u...

Page 3: ... BREAK IN FOR A NEW MOTERCLE 14 INSPECTION BEFORE RIDING 16 RIDING ESSENTIALS 17 STARTING THE ENGINE 17 RIDING 18 RIDING ON THE RAMP 19 STOPPING AND PARKING 19 INSPECTION AND MAINTENANCE 20 TOOLS 23 STORAGE BATTERY 23 AIR CLEANER 24 SPARK PLUG 25 ENGINE OIL 26 CARBURETOR 28 DRIVE CHAIN 30 BRAKES 30 REAR BRAKE LIGHT SWITCH 30 TYRE 33 FUSE 35 REVERSE GEAR 35 TROUBLE SHOOTING 37 STORAGE GUIDE 37 INSP...

Page 4: ...e engine parts to excessive heat such as running at very high speed for a long time Please refer to break in section for specific break in recommendation WARNING CAUTION NOTE Please read this manual and follow its instruction carefully To emphasize special informa tion the words WARNING CAUTION and NOTE carry special meaning and should be carefully reviewed NOTE This provides special information t...

Page 5: ...y and the body of motorcycle To make sure it added fastened the brackets and accessories should be carefully checked in unfastened equipment will cause the diversion from the center of the gravity and inviting unnecessary trouble 2 Checking the off ground height of accessory and the angle the improper adding will make the two aspects unsafe also the accessory adding should not hinder parking diver...

Page 6: ...ies that can happen is a head injury ALWAYS wear a properly approved helmet You should also wear suitable eye protection DRESS The slack and curious clothing will make you uncomfortable and unsafe so please choose the good quality and tight clothing REVIEW THE OWNERS MANUAL Review thoroughly this owner s manual to familiarize your motorcycle construction and basic characteristics then make a pre r...

Page 7: ...G ACCI DENT Many motorcycle accidents happen during motorcycle turning or other vehicle turning in front of motorcycle therefore it is best to wear bright or reflective clothing and take care while turning You should turn on the front and rear light to remind other drivers Never drive your motorcycle into other driver s blind spot MODIFICATION It is dangerous and illegal to modify the equipment or...

Page 8: ...7 Please write down the numbers here for reference Frame NO Engine NO ...

Page 9: ...ITION position When all the electricity working you may ignite at any time the key can not be pulled out FUEL TANK CAP FUEL TANK CAP When you want to open the cap insert the key into the hole on the cap and turn on clockwise the cap can be opened WARNING Do not overfill the fuel tank to prevent the fire caused by fuel overflowing to hot engine Never refuel near an open fire INSTRUMENT PANEL Speedo...

Page 10: ...right light is on position the high beam and the night beam can be lighted up Put the button on position the dipped headlight can be lighted up If these lights are unnecessary push the button of right light on position LEFT RIGHT TURNING SIGNAL BUTTON Turn the button left the left signal can be lighted up Turn the button right the right signal can be lighted up The indicator on the dashboard can a...

Page 11: ... up in this position the headlights backlights parking lights and dashboard lights are powered off ENGINE BUTTON Press this button can power on the electricity of motor If the button of the motor is in the position of the motor can not be powered on the gear must in neutral before the motor is powered on CAUTIONS TOO MUCH DISCHARGE WILL MAKE THE CIRCUIT AND MOTOR TOO HOT POWER ON THE MOTOR FOR NO ...

Page 12: ...5 and American National Standards SAEJ183E80 Please use good quality 10W 40QE engine oil Zhenhua special engine oil band four strobe 15w 40 engine oil is strongly recommended to use Mixed oil with different brand is unallowable Choose the different engine oil according to the various area and climate The following items are the different engine oil use in sphere of application BREAK IN FOR A NEW M...

Page 13: ...perating the engine at constant low speed light load for a long time can cause parts to graze and not fit close to each other Allow the engine to accelerate freely through the gears without exceeding the recommended maximum limits Do not however use full throttle for the first 1600 km ALLOW THE ENGINE OIL TO CIRCULATE BEFORE RIDING Allow sufficient idling time after warm or cold engine start up be...

Page 14: ...ng the 1000km service will ensure optimum service life and the best performance of the engine WARNING Maintenance for 1000km should be according to the maintenance planning in the specification Pay more attention to the NOTE WARNING ...

Page 15: ...rake shoes to be within the wear limit 3 No dragging sponge status Tires 1 proper pressure 2 Adequate tread depth 3 No cracks or cuts on the tire surface Fuel reservation Enough fuel for the planned distance of operation light Operating all the lights front light rear light brake light light of dashboard turning light indicator Neutral indicator Horn button The function is in normal Engine oil pro...

Page 16: ...e motorcycle slowly and keep a sufficient brake distance in rainy and smooth road 5 Observe the traffic regulation and limit the speed STARTING THE ENGINE WARNING Never start the engine in the narrow position to avoiding danger never start the engine when putting into gear WARNING Never start the motor for five seconds one time because too much discharge will make the electricity and starting moto...

Page 17: ...n Do not let it shake in the air 1 Preheat the engine before start it 2 Keep the engine running slowly stamp on the gear lever with your left toe and put the first gear increase the throttle the motorcycle move forward 3 To increase the speed you should firstly increase the throttle and then close the throttle at same time raise the shift lever to engage the next higher gear Then release the clutc...

Page 18: ...d At this time shift the gear to low speed gear in order to let the engine run in its power scope In the same time you d better shift the gear quickly in order not to make the motorcycle lose power 2 When riding down a slope shift the gear to low speed gear to make a good breaking results 3 Do not try to reach the critical speed of rotation STOPPING AND PARKING 1 Twist the throttle grip away from ...

Page 19: ...t of control INSPECTION AND MAINTENANCE The following chart indicated the intervals between periodic services in kilometers and months As the end of each interval be sure to inspect check lubricate and service as instructed If your motorcycle is used under high stress condition such as continuous full throttle operation or is operated in a dusty climate certain service should be perform more often...

Page 20: ...ice life NOTES You will change one or several parts in the period of checking and maintenance We suggest that you use the authorized Zhenhua parts Mechanic experts or experienced repairman we suggest that you have the item with serviced by the authorized and qualified service mechanic For the item without you may have it inspected or repaired by yourself ...

Page 21: ...ive chain CH CH CH Air cleaner C C Valve clearance Check every 12000 km Spark plug C R Fuel line C R Replace every 4 years Engine oil R R R Oil filter R R Carburetor CH CH CH Drive chain CH CH CH Apply oil every 1000 km Brakes CH CH CH Tires CH CH Steering CH CH Front fork CH Rear suspension CH Chassis bolts and nut T T T ...

Page 22: ...ing items 1 Fasten the accumulator never make it loosen or make the cathode and anode opposite to each other 2 Never place it in the high temperature or smoke and flame location 3 If your eyes or skin is stained with vitriol clean it with water or go to doctor as soon as possible THE METHOD OF CHARGING WITH SEALED ACCUMULATOR FOR YOUR MOTORCYCLE 1 To energize after half a year s storage 2 To energ...

Page 23: ...y CAUTION If driving under dusty conditions the filter must be cleaned and replaced more frequently CAUTION Never operate the engine without the air cleaner in position Operating the engine without the air cleaner will increase engine wear Always be sure that the air cleaner is in excellent operational condition at all times The life of the engine depends largely on this component SPARK PLUG We su...

Page 24: ...ver make the impurities come into the engine through spark plug hole when taking down the spark plug 2 The spark plug in this motorcycle is elaborate selected and can meet most working If the color of spark plug is quite different from the standard plug you d better contact with the Zhenhua dealer For the improper spark plug will effect the engine s working 3 Use the spark plug specified on the VE...

Page 25: ... OIL The engine oil replacement should be carried out when the engine is warm when replacing the engine oil support your motorcycle with side stand to facilitate draining the oil fully The procedure is as follow shown 1 Stand your motorcycle with side stand Put a drain pan under the engine 2 Unscrew and remove the oil drain bolt under the engine to drain the dirt oil WARNING To avoid unnecessary h...

Page 26: ...he FUELAND ENGINE OIL item CARBURETOR The stable function of carbureting is the basic request for a engine the carburetor is set for the best calibration in the factory Do not attempt to alter its setting There are two items of adjustment however under your care the idle speed and the gap of throttle cable IDLE SPEED ADJUSTMENT 1 Start up the engine until warmed up completely 2 After engine warmed...

Page 27: ... return to its original position automatically DRIVE CHAIN We suggest that you d better entrust Zhenghua dealer with replacement of drive chain when the chain was damaged WARNING To ensure the maximum safety the inspection and adjustment of drive chain should be carried out before riding When performing the periodical check the following state of drive chain should be checked 1 Loose pins 2 Dry or...

Page 28: ...o maintain it in normal status WARNING Excessive chain slack could cause the chain to come off the sprockets and result in an accident or serious engine damage Please check and adjust the drive chain constantly WARNING The hot silencer may hurt you it will hot enough to hurt you even the engine was closed In order to avoid scald please inspect your drive chain after the silencer was cooled down NO...

Page 29: ...voir whenever the fluid level begins to reach the LOWER level mark please make the fluid upwards the HIGHER mark CAUTION Do not use the remained brake fluid from a unsealed container and the brake fluid remained in the last repairing because the used brake fluid may absorb the water from the air influencing the performance of brake Only DOT3 brake fluid can be used Never make the brake fluid splas...

Page 30: ...everal times and allow the brake fluid to circulate normally TYRES Check your tires for both wear and inflation pressure to ensure the riding safety before riding and when performing the periodic inspection NOTE This motorcycle is traffic motorcycle Riding on the hill road desert rugged road and rainy road will invite troubles Disobeying the stipulation will cause serious dangerous TIRE PRESSURE I...

Page 31: ...traction stability steering and operating system A new front tire should be replaced when the depth of thread is decreased below 1 6 mm A new rear tire should be replaced when the depth of thread is decreased below 2 mm WARNING The standard of your tires is as follows Front tire 120 70 12 Rear tire 205 50 10 Improper tires will cause danger so we strongly recommend you choose the tire from Zhenhua...

Page 32: ...F position when changing the bulb Check in again after finishing the bulb changing to make sure the new bulb can work well FUSE There is a fuse box beside the storage cell The entire electrical appliance is protected by a fuse Please check the fuse first when your motorcycle is dead If the fuse has burned out that may suggest the electrical appliance is overloaded or short circuit Please trust Zhe...

Page 33: ...the fuel flow all ground it should be put into containers Keep the fuel off the hot engine and exhausting pipe Keep away from fire or fire source or hot source while performing the test 1 Remove the spark plug and connect high tension lines 2 Fasten the spark plug on the motorcycle Turn the ignition switch on ON position and press down the button to start it If the ignition works well there will b...

Page 34: ...ffect your advantage of guarantee CLEANING To protect the surface of painting you should clean your motorcycle periodically Check for the wear parts and the lacking of engine oil NOTE High pressure current may damage the parts of your motorcycle To avoid spraying the follows parts with high pressure current Ignition switch instrument carburetor drive chain entrance of silencer bottom of fuel tank ...

Page 35: ...nter requires that you take certain steps to reduce the affects of deterioration from non use of the motorcycle In addition necessary repairs should be made before storing the motorcycle otherwise these repairs may be forgotten by the time the motorcycle is removed from storage STORAGE 1 change engine oil 2 drain the fuel tank and carburetor into a petrol container Spray the inside of the fuel tan...

Page 36: ...ce without freezing and direct sunlight Charge it one time per half year 5 wash and dry the motorcycle Wax all painted surfaces 6 lubricate the drive chain 7 inflate the tires to their recommended pressure Place the motorcycle on blocks to raise both tires off the ground REMOVAL FROM STORAGE 1 Uncover and clean the motorcycle If storage has lasted more than 4 months replace the engine oil 2 charge...

Page 37: ...n this manual You should become thoroughly familiar with the information presented in this operation manual before riding your motorcycle All information instructions photographs and specifications contained in this manual are based on the latest product information available at the time of publication Due to improvements or other changes there may be some discrepancies in this manual Zhenhua rese...

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