ICE COBOTICS i-SYNEGY i20NBTL+, Operator'S & Parts Manual

Page 1: ...Operator Parts Manual Automatic Scrubber i20NBTL i24BTL 8130120 REV 02 05 2022 www icecobotics com www icerental com ...

Page 2: ...e order number Please fill out at time of installation for future reference Model No Serial No Machine Options Sales Rep Sales Rep Phone No Customer ID Number Installation Date READ OPERATOR MANUAL CAREFULLY ICE Company Limited XiangShi Road LiaoBu DongGuan GuangDong China Tel 0769 81869000 Fax 0769 81863000 Specifications and parts are subject to change without notice IMPORTANT To ensure full war...

Page 3: ... synergyTM INTRODUCTION 8 MACHINE SETUP INSTALLATION 8 MACHINE OPERATION 9 WHILE OPERATING MACHINE 9 TANK DRAINING 10 BATTERY CHARGING 10 PREVENTATIVE MAINTENANCE 11 FAULT CODE SOLUTION 12 BASIC TROUBLESHOOTING 13 TECHNICAL SPECIFICATIONS 14 PARTS LIST 15 52 WEAR AND TEAR PART 5 3WIRING DIAGRAM 54 55 TABLE OF CONTENTS ...

Page 4: ...rse Reduce speed when turning Report and fix any damage to machine prior to operating it Never allow children to play on or around Do not operate on inclines that exceed 5 3 4 Before leaving or servicing machine Stop on level surface Turn off machine 5 When servicing machine Read operators manual thoroughly prior to operating or servicing this machine Use manufacturer supplied or approved replacem...

Page 5: ...nt 17 i SYNERGY decal 18 ICE Logo 19 Hose Fill Port 20 Squeegee Storage Bracket 21 Control panel see Panel components 22 Main controller breaker 23 Emergency Stop Button Drive Models 24 On board battery charger Window 25 Solution Tank Level Drain Hose 26 Heavy Down Pressure Lever 27 Scrub Head Lift Pedal 28 Bumper Rollers 29 Squeegee Assembly 30 Squeegee Vacuum Hose 31 Filter Assembly 32 Ball Valv...

Page 6: ...time 2 Battery meter 3 Solution flow control button 4 Setting 5 Vacuum motor switch 6 Fault indicator 7 Power saving 8 Speed control button 9 Heavy load 10 Custom Pattern 11 Timer 12 Regulating detergent 2 3 1 5 7 8 6 9 10 4 11 1 2 3 4 5 6 12 8 11 9 7 10 NO detergent Have detergent ...

Page 7: ...OMPARTMENT 4 Plug the batteries connector to the machine adaptor connect machine i synergyTM COM port with the batteries MACHINE SET UP PRE OPERATION CHECKS 1 Sweep or dust mop the surface to be cleaned 2 Check battery meter to make sure batteries are fully charged See BATTERY CHARGING 3 Check that squeegee is properly installed 4 Check that brush pad is properly installed INSTALLING PAD DRIVER OR...

Page 8: ...el components item 10 7 i20NBL Pull the control handle bail see machine components item 2 backwards to start scrubbing by moving the machine forward The drive model i20NBTL i24BTL Pull the control handle bail see machine components item 2 backwards to start scrubbing The machine will automatically propel forward To reverse the drive model simply push the control handle bail forward The speed can b...

Page 9: ... THE SOLUTION TANK Any time scrubbing operation is completed the solution tank should be drained and cleaned 1 Pull the solution tank level hose see machine components item 24 off the hose fitting this will allow the solution to flow freely into a bucket or floor drain 2 Remove the cover of the filter assembly see machine components item 30 to drain the solution tank check the filter screen and cl...

Page 10: ...Lubricate all grease points and pivot points with silicon spray and approved grease 5 Check the machine for loose nuts and bolts 6 Check the machine for leaks ORBITAL HEAD MAINTENANCE For Orbital head you should have checked the eight isolators located in the Orbital head every 300 hours 1 Using a flashlight do a visual inspection of the isolators by looking through the opening in the Orbital head...

Page 11: ...heck Detergent Pump Detergent Pump Short Circuit Check detergent pump F54 Check Detergent Pump Detergent Pump Open Circuit Check detergent pump F60 Communication Error Check control unit and panel connector Replace Panel or Replace controller Unit F61 Main Relay Short Circuit Main Relay 1 Short Circuit Check lead wire and connector F62 Main Relay Open Circuit Main Relay 1 Open Circuit Check lead w...

Page 12: ...o solution flow Ball valve set too low or shut off Turn on the ball valve Solution flow control knob set too low or shut off Adjust solution control flow knob Clogged solution tank filter or solution hose Clean solution tank filter or flush out solution hose Clogged solution Solenoid valve Remove valve and clean Poor water pick up Recovery tank is full Drain recovery tank Loose drain hose cap Tigh...

Page 13: ...2 mm CLEANING PATH WIDTH 20 in 500 mm Disk 24 in 600mm PRODUCTIVITY RATE 23 680 ft2 2 200 m2 h 28 000 ft2 2 600m2 h DRIVE SYSTEM Transaxle 0 27 hp 0 2KW TRAVEL SPEED MAXIMUM 246 ft Min 75 m Min MINIMUM AISLE TURN 63 in 1 600 mm PAD BRUSH PRESSURE 65 lbs 30 Kg Min 100 lbs 45 Kg Max SOLUTION FLOW RATE 0 0 37 Gal Min 0 1 400 ml Min BRUSH MOTOR 0 75hp 0 55KW 220 RPM 0 9hp 0 68KW 2 000RPM VACUUM MOTOR ...

Page 14: ...14 ICE i20NBTL i24BTL PARTS LIST RECOVERY TANK GROUP ...

Page 15: ...TANK SUITABLE FOR USE DETERGENT SYSTEM 1 11 8131031 DRAIN HOSE 60302100979 1 12 1962050 CLAMP 1 13 8111300 HINGE ASSEMBLY 2 14 8131020 CABLE 1 15 1421612 FLAT WASHER M6 12 1 6 2 16 4010316 ICE LOGO 1 17 8111008 BRACKET 1 18 1421816 FLAT WASHER M8 16 1 6 2 19 8111007 RECOVERY TANK SUPPORT 1 20 8115404 SLEEVE P M 1 21 1021830 HEX BOLT M8 30 1 22 8111016 PLATE 2 23 1221412 SCREW M4 12 2 24 1321110 SE...

Page 16: ...ICE i20NBTL i24BTL 16 PARTS LIST VACUUM FAN GROUP 12 ...

Page 17: ...60302100802 60303100233 1 8112008 CARBON BRUSH 24VDC VACUUM MOTOR 2 5 1421612 FLAT WASHER M6 12 1 6 7 6 1123608 LOCK NUT M6 3 7 8132007 MUFFLER VACUUM MOTOR 1 8 1914300 TIE NYLON 5X300 2 9 1221512 SCREW M5X12 2 10 8133012 BRACKET 1 11 1422513 LOCK WASHER M5 1 12 1321310 TAPPING SCREW ST5X10 1 NOTES DIA NO 4 New part number from supplier change will also fit old machine DIA NO 11 12 Design optimiza...

Page 18: ...ICE i20NBTL i24BTL 18 PARTS LIST SOLUTION TANK GROUP ...

Page 19: ...BOLT M6 18 1 15 8113108 LINK SPRING 2 8133108 LINK SPRING ORBITAL HEAD MODEL 2 16 1123608 LOCK NUT M6 1 17 1221512 SCREW M5 12 15 18 1123507 LOCK NUT M5 1 19 8133113 SPRING 1 20 8133501 CARGO NET 1 21 8133502 CLAMP 4 22 1221412 SCREW M4X12 4 23 8133008 CLEAN TUBING 1 24 1962025 CLAMP 16 25mm 1 25 8130099 i SYNERGY DECAL 2 26 8133001 SOLUTION TANK UNSUITABLE FOR USE DETERGENT SYSTEM 1 8138001 SOLUT...

Page 20: ...ED LIGHT MNTG BASE 1 39 1221520 SCREW M5X20 3 40 8133602 LED LIGHT COVER 1 41 8113030 SEAL 1 42 8113002 COVER 1 43 8113007 STRAP 1 44 1321213 SELF TAPPING SCREW ST4 2X13 1 45 4010316 ICE Logo 2 46 8133026 LABEL RIGHT SIDE 1 47 1123305 LOCK NUT M3 2 48 8113010 BRACKET CONNECTOR MTG 1 49 1434300 LOCK WASHER TOOTH M3 2 50 1211325 SCREW M3 25 2 51 1422513 LOCK WASHER M5 2 52 8133002 CAP SOLUTION FILL ...

Page 21: ...21 ICE i20NBTL i24BTL PARTS LIST CONTROL CONSOLE GROUP i20NBTL i24BTL ...

Page 22: ...07 BUTTON EMERGENCY STOP 1 17 8124730 EMERGENCY STOP SWITCH KIT 1 18 1221515 PH SCREW M5 15 4 19 1123507 SCREW M5 6 20 1123305 LOCK NUT M3 6 21 8113010 BRACKET CONNECTOR MTG 1 22 8134750 CONNECTOR GRID BLUE 1 23 1434300 LOCK WASHER TOOTH M3 6 24 1211325 SCREW M3 25 2 25 8134066 PLATE ON BOARD BATTERY CHARGER 60302100463 60303100233 60112100101 1 26 8134061 CLEAR COVER 1 27 7000805 LITHIUM BATTERY ...

Page 23: ...8 8113104 BALL KNOB M8 1 49 1222641 SUNK HEAD SCREW M6 X 40 2 50 8210112 HOOK POWER CORD 2 51 8014054 STRAIN RELIEF 7000318 PLUG ROUNG PLUG 1 52 6210111 CLAMP DRAIN HOSE 1 53 1023612 HEX BOLT M6 X 12 COPPER 8 54 1422616 LOCK WASHER M6 13 55 1423612 FLAT WASHER M6 12 1 COPPER 8 56 8144890 MAIN CONTROLLER i20NBT 1 57 8134070 REAR PLATE CONTROL CONSOLE 1 58 1421824 FLAT WASHER M8 24 2 10 59 1021820 H...

Page 24: ...CREW HEX HEAD M4 16 4 80 8134083 CONTROL BOX SEAL RING 60302100957 1 81 8134085 SEALING RING ON back OF CONTROL BOX 1 82 1121605 HEX NUT M6 1 83 1111302 NUT M3 2 84 8134023 BRACKET HORN 603021008817 1 85 8310708 HORN 1 86 1211320 SCREW M3X20 2 NOTES DIA NO 7 Add Spanish language on the UI DIA NO 19 25 27 28 29 30 Charger supplier replacement the parts involved replacement DIA NO 61 Design improvem...

Page 25: ...25 ICE i20NBTL i24BTL PARTS LIST FRAME TRANSAXLE GROUP i20NBTL i24BTL ...

Page 26: ... 1 16 8115005 AXLE SLEEVE 2 17 8135001 PLASTIC THRUST WASHER M12 30 1 5 4 18 1421132 FLAT WASHER M12 32 1 5 4 19 1021230 HEX BOLT M12 30 2 20 1645324 COTTER 3 2 24 1 21 8115003 PIN 1 22 8114511 BALL JOINT M6 1 23 8115001 BRACKET SQGE MNTG 1 24 8115203 COVER WHEEL 2 25 1021816 HEX BOLT M8 16 3 26 1421828 FLAT WASHER M8 28 3 2 27 8125200 WHEEL 8 INCH 2 8225200 AIR FILLED WHEEL 8 INCH KIT 2 8225210 F...

Page 27: ...24 2 5 4 34 8115404 BEARING JOURNAL 2 35 8145001 BUSHING 2 36 1021840 HEX BOLT M8X40 2 37 1211325 SCREW M3X25 2 38 1434300 LOCK WASHER TOOTH M3 2 39 8014071 MICRO SWITCH 20A 1 40 8115500 CASTER SWIVEL 80MM 2 41 8115405 SLEEVE P M 2 42 8134709A PROXIMITY SENSOR KIT 1 NOTES DIA NO 15 Structure optimization DIA NO 31 Supplier change the new transaxle 8125408 can fit the old machine ...

Page 28: ...ICE i20NBTL i24BTL 28 PARTS LIST SCRUB HEAD GROUP i20NBTL ...

Page 29: ...116010 FLAT WASHER 8 5 25 4 4 5 1 16 1422821 LOCK WASHER M8 2 17 1023815 HEX BOLT 5 16 18 1 5 UNC 1 18 1222635 SCREW M6X35 6 19 8116030 STUD 6 20 9040019 19 PAD DRIVER 1 9040019K 19 PAD DRIVER OPTION 1 21 9000001 BIG MOUTH 1 9000003 CENTER LOK 3 OPTION 1 22 1321325 SELF TAPPING SCREW ST4 8X25 3 23 8116040 SPACER 3 24 9050020 20 BRUSH 0 7mm PP BRISTLE 1 9050020E 20 BRUSH 0 5mm PP BRISTLE OPTION 1 2...

Page 30: ...30 ICE i20NBTL i24BTL PARTS LIST SCRUB HEAD GROUP i24BTL ...

Page 31: ...SH 2 22 8126004 HUB DRIVER 3LUG PULLY 1 23 1421124 FLAT WASHER M12 24 2 5 4 24 1123115 LOCK NUT M12 4 25 8126020 BRACKET GUARD SPLASH 1 26 9040011U 11 PAD DRIVER 2 9050012U 11 PAD DRIVER OPTION 2 27 1222635 SCREW M6X35 12 28 8116030 STUD 12 29 9000001 BIG MOUTH 2 9000003 CENTER LOK 3 OPTION 2 30 1321325 SELF TAPPING SCREW ST4 8X25 6 31 8116040 SPACER 6 32 9050012 12 BRUSH 2 33 8126032 SPACER IDLER...

Page 32: ...ICE i20NBTL i24BTL 32 PARTS LIST SCRUB HEAD LIFT GROUP i20NBTL ...

Page 33: ...HER 12 9 24 2 5 4 8 8115404 BEARING JOURNAL 7 9 8115405 SLEEVE P M 2 10 1021825 HEX BOLT M8 25 4 11 1422821 LOCK WASHER M8 4 12 1421816 FLAT WASHER M8 16 1 6 4 13 8117002 LEFT BRACKET 1 14 8117005 SPACER i20NB 1 15 8117003 RIGHT BRACKET 1 16 1022860 HEX BOLT M8 60 1 17 8117008 SPRING 1 18 8113109 BEARING THRUST 2 19 1022845 HEX BOLT M8 45 1 20 8117004 ROLLER 1 21 1421612 FLAT WASHER M6 12 1 6 2 22...

Page 34: ...34 ICE i20NBTL i24BTL PARTS LIST SCRUB HEAD LIFT GROUP i24BTL ...

Page 35: ...21824 FLAT WASHER M8 24 2 8 7 8117007 NYLON WASHER 12 9 24 2 5 4 8 8115404 BEARING JOURNAL 4 9 8115405 SLEEVE P M 2 10 1123115 LOCK NUT M12 1 11 1421124 FLAT WASHER M12 24 2 5 1 12 8126011 LEFT BRACKET 1 13 1422821 LOCK WASHER M8 3 14 1021820 HEX BOLT M8 20 3 15 1022845 HEX BOLT M8 45 1 16 8117004 ROLLER 1 17 8126010 RIGHT BRACKET 1 18 1021616 HEX BOLT M6 16 2 19 1422616 LOCK WASHER M6 2 20 142161...

Page 36: ...ICE i20NBTL i24BTL 36 PARTS LIST SQUEEGEE GROUP ...

Page 37: ...11 8118003 STAR KNOB M8 4 12 8118004 SQUEEGEE HOUSING 1 13 1021835 HEX BOLT M8 35 2 14 8118009 STAINLESS STELL RETAINER SQUEEGEE 1 15 8118008 PLASTIC SPACER 1 16 1222515 COUNTERSUNK FLAT HEAD SCREW M5 15 6 17 8118010 RETAINER KIT 1 18 8118021 SQUEEGEE BLADE FRONT LINATEX 1 8118001 SQUEEGEE BLADE FRONT PU OPTION 1 19 8118610 SHORT CLAMP ASSEBLY 1 20 1221575 SCREW M5 75 1 21 8118200 RIGHT BRACKET 1 ...

Page 38: ...ICE i20NBTL i24BTL 38 PARTS LIST SOLUTION GROUP ...

Page 39: ... BASE FILTER ASSEMBLY 1 7 8119104 SCREEN FILTER 40 MESH 1 8 1623660 O RING 1 9 8119102 CAP FILTER ASSEMBLY 1 10 1421510 FLAT WASHER M5 10 1 2 11 1221512 SCREW M5 12 2 12 8119202 TUBING ID 12MM L 100MM 1 13 1221412 SCREW M4 12 2 14 1422411 LOCK WASHER M4 2 15 1421409 FLAT WASHER M4 9 0 8 2 16 8119003 SOLENOID VALVE 24VDC 1 17 8119006 CLAMP 3 18 8119203 TUBING ID 12MM L 135MM 1 19 8119002 ELBOW TUBI...

Page 40: ...PROTECTIVE WHEEL 3 3 8118021 SQUEEGEE BLADE FRONT LINATEX 1 4 8118022 SQUEEGEE BLADE REAR LINATEX 1 5 9050020 20 BRUSH i20NBL NBTL 1 9050020E 20 BRUSH i20NBL NBTL OPTIONAL 1 9050012 12 BRUSH i24BTL 2 6 9040019 19 PAD HOLDER i20NBL NBTL 1 9040019K 19 PAD HOLDER i20NBL NBTL OPTIONAL 1 9040011 11 PAD HOLDER i24BTL 2 9040011K 11 PAD HOLDER i24BTL OPTIONAL 2 7 8146116 ISOLATORS M10 25 i20NBTL OB 4 8146...

Page 41: ...oid valve switch DP Detergent pump K1 Relay1 K2 Relay2 EG Emergency stop button SW1 Control handle bail switch forward SW2 Control handle bail switch backward SW3 Safe switch scrub head lifting MAIN CONTROLLER Main conntroller TOUCH SCREEN Touch screen RF Recovery tank water level sensor M1 Transaxle motor M2 Brush motor M3 Vacuum motor LITHIUM BAT Lithium ion Batteries i synergy SW i synergy star...