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Limitations And Clauses

A. 

I.  The solar water heater, parts and fittings are usable up to 10bar pressure/1000kPA.

II.  Water runs internally through the high pressure copper pipe inside the mani-

fold, it is therefore not advisable to run swimming pool water directly through 

the solar system, as copper can effect water balance of swimming pool.

III.  In areas of high lime content the backup electric element should be ‘zinc   

alloy’, otherwise Ice solar panels are capable of handling poor water quality. 

However, it is advisable to run clean water for extra longevity of all your plumb-

ing hardware including the solar system. 

B. 

I.  The water heater will be installed in accordance with AS/NZS3500.4 including 

insulation and piping Copper piping to be used only throughout installed as per 

attached instructions.

II.  Cylinders to be installed to allow for draining of system, water expansion and 

relief of vacuum as per AS/NZS3500.4

III.  Drain trays to be installed as per AS/NZS3500.4
IV.  In case of hard water buildup of lime may occur on hot areas, ensure element 

type is suitable for the water type otherwise softening of water may be required. 

C.  The system is designed for level 1 and 2 frost protection, if in areas of long term 

(extreme frost conditions such as Mount Cook, ie. Well below zero temperatures 

for extended seasons, these collectors should then be installed as a draindown, 

drainback or closed loop system. 

D.  Protection to the collectors may be required in areas of vandalism, golf courses, etc. 
E.  In areas of extreme wind conditions specific engineering design maybe required. 

Panels weigh 18.8kg/m2 when fill of water. 

F.  Solar to be installed as to not compromise the structural integrity of the building. 
G.  Please use appropriate fixings per roof type as contained in this manual, for roof 

types outside of these then refer to Engineering manual otherwise specific engi-

neer design required and be certain that you do not use dissimilar metals that can 

cause corrosion. 

H.  Controller manual and installation man to be supplied to customer  on completion.
I.  Carefully follow the instructions contained for commissioning of the system. 
J.  Ensure that all systems have an appropriately (high temperature rated) solar 

capable tempering valve and this is set to 55˚C or 45˚C for elderly, schools and 

preschools applications.  

We recommend a 20mm+ tempering valve for all low-pressure applications. 

required for AS2712:2007 2.9.1

•  Please check these before leaving site.

•  Please ask customer to be available at the  

end of the day/estimated completion time for 

commissioning and to go through the paperwork.

Important Checks

 

£

Check for leaks 

 

£

Ensure probes have good contact

 

£

Ensure pump works

 

£

Check heating element switches on and off

 

£

Controller programmed

 

£

System brief with customer and review controller settings

 

£

Clean up the site from boxes, wires, wipe down hand marks, ect

Important Paperwork

 

£

Code of Compliance for council where council consent is required

 

£

Fill out PS3 (Installer producer statment).  

 

£

Electrical CoC form 

 

£

Leave owners manual and this booklet for customer

If commissioning is not possible because the customer is absent please 

leave your contact details to make another time or discuss via a phone call.

______________________       ________        ___________________

Installer                                       Date                Contact Phone No.

Leading Solar Specialists 

Ice Solar Ltd   0064 3 3554323  gordon@icesolar.co.nz

Important Checklist for Installer

Summary of Contents for STD20

Page 1: ...lar energy equipment If you have any questions please contact us Commissioning with Customer Please ask customer to be available at the end of the day estimated completion time for commissioning and to go through user operation INSTALLATION INSTRUCTION MANUAL June 2020 ...

Page 2: ...RAISED UP STANDS TILE ROOF CORRUGATED ROOF METAL TILE ROOF ...

Page 3: ...L 1545 37 L 1469 42 L 1381 46 L 1278 Adjustable angle range between 26 46 Degrees Sections 4 and 5 should be set to suitable height adjust these first and bolt together Sections 3 and 6 should be accurately adjusted and cut to suit the panels height Bolt holes may need to be re drilled to be able to assemble at desired height 1 Outrigger 35mm wide x 30mm height x 3mm powdercoated Aluminium U chann...

Page 4: ...turer s roof fixing requirements 6 Drill a clearance hole for the roof mounting screw only slightly larger than the roof screw and small enough that the roofing washer can provide a nice seal against roofing material when tightened ie place roofing washer between roofing material and HDPE block see roof fixing details 7 When marking roof fixing points on U channel select the most suitable purlins ...

Page 5: ...ible Here is an installation displaying a thermal break for hot and cold 4 way valve is inserted into hole drilled through inner baffle in cylinder 4 way valve usually takes the cold feed however in this example the cold feed is on the bottom left of image as this cylinder has two bottom ports ...

Page 6: ...EVENLY SPREAD HEAT PAST AROUND TUBE TIP ROOF FIXING METHODS TOPHAT PURLIN ...

Page 7: ...00mm then back up into the cylinder This prevents heat loss by heat drifting up the line This is particularly important for solar wetback installations and low pressure installations The circulation pump must be installed to draw the cooler water from the lower section of the cylinder and circulate this water through the collector before returning back to the cylinder at a point higher than the dr...

Page 8: ...through the cap then insert the probe all the way into the horizontal thermocouple sleeve inside the cylinder Apply neutral cure sili cone just inside the outer casing of the cylinder under the cap then insert the cap Use tape to hold cable in place for minimum 24 hours to allow silicone to cure Once probes are secure clip cables using cable ties back to terminal box and trim excess cable to make ...

Page 9: ...priority ie TH1 If only evening users of hot water set late afternoon heating back up as priority TH3 SETTING UP THE CONTROLLER Set Points are as per Owner Manual If there has been a power surge it is a good idea to check the controller to en sure settings have not reverted back to factory setting Ie if frost symbol has disappeared or T4 is not showing on screen when scrolling through parameters p...

Page 10: ...ommended to have separate switching for elements independent of the controller otherwise an element can be accidently left on reducing the performance of the controller Please ensure the end user understands how the system is connected CAUTION Ripple or intermittent power can restrict use of intelligent time heating backup time heating and manual heating functions of controller For full user contr...

Page 11: ...flooding through house not common This could happen where heat has got through to Polypropylene pipe and melted it Ensure that only copper is used where this can occur NB heat can travel up the cold supply pipe when the whole cylinder is HOT May require thermal trap on the cold supply bare copper pipe in a loop Check that the heat dump at the TPR valve can drain away without backing up and floodin...

Page 12: ... when fill of water F Solar to be installed as to not compromise the structural integrity of the building G Please use appropriate fixings per roof type as contained in this manual for roof types outside of these then refer to Engineering manual otherwise specific engi neer design required and be certain that you do not use dissimilar metals that can cause corrosion H Controller manual and install...

Page 13: ...Leading Solar Specialists Ice Solar Ltd 0064 3 3554323 gordon icesolar co nz View Our Online Store Scan to download manuals consent Scan to access www icesolar co nz Thank you for choosing Ice Solar ...

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