Ice SCRUB 50, Use And Maintenance Manual

Page 1: ...ORIGINAL INSTRUCTION DOC 10056728 Ver AC 05 2016 SCRUBBING MACHINES USE AND MAINTENANCE MANUAL SCRUB 50 55 65 ...

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Page 3: ...ARING THE APPLIANCE 19 HANDLING THE PACKED APPLIANCE 19 HOW TO UNPACK THE APPLIANCE versions without PM 19 HOW TO UNPACK THE APPLIANCE versions with PM 20 HOW TO TRANSPORT THE APPLIANCE 21 COMPONENT POSITIONING 22 APPLIANCE SAFETY 23 TYPE OF BATTERY TO BE USED 23 BATTERY MAINTENANCE AND DISPOSAL 23 INSERTING BATTERIES INTO THE DEVICE 24 CONNECTING BATTERIES TO THE SYSTEM OF THE APPLIANCE 25 RECHAR...

Page 4: ...1 OVERFLOW DEVICE 50D version 41 OVERFLOW DEVICE traction version 41 AT THE END OF THE WORK 42 MAINTENANCE 43 RECOMMENDED MAINTENANCE OPERATIONS 43 CHECKING AND CLEANING THE RECOVERY TANK 43 CHECKING AND CLEANING THE SOLUTION TANK CAP FILTER 44 CHECKING AND CLEANING THE DEBRIS HOPPER 50C versions 44 CHECKING AND CLEANING THE SQUEEGEE UNIT 45 ADJUSTING THE SQUEEGEE UNIT 46 CHECKING AND CLEANING THE...

Page 5: ...ntained in this document are not binding The company therefore reserves the right to make any modifications at any time to elements details or accessory supply as considered necessary for reasons of improvement or manufacturing commercial requirements The reproduction even partial of the text and drawings contained in this document is prohibited by law The company reserves the right to make any te...

Page 6: ...50 and SCRUB 55 65 are scrubbing machines that are able to clean a wide range of flooring and dirt types by means of the mechanical action of one or more cylindrical brushes and the chemical action of a water detergent solution As it advances it also collects the dirt removed and the detergent solution not absorbed by the floor The appliance must only be used for this purpose INTENDED USE This scr...

Page 7: ...P protection rating of the appliance 4 The identification code of the appliance 5 The serial number of the appliance 6 The name of the appliance 7 The nominal power consumed by the appliance expressed in W 8 The maximum grade that the appliance can handle during work activities expressed in 9 The year in which the appliance was manufactured 10 The nominal voltage of the appliance expressed in V 11...

Page 8: ...Voltage W V 180 180 Maximum forward speed Km h 3 5 3 5 Maximum reverse speed Km h 2 2 2 2 Vacuum motor Nominal power rating Voltage W V 420 24 Suction vacuum hole Ø 0 measured at the motor mmH2 O 1240 Solution tank capacity l 40 Recovery tank capacity l 60 Appliance length mm 1177 1156 1071 Appliance height mm 992 1009 1009 Appliance width without squeegee mm 591 612 591 Device width with squeegee...

Page 9: ...d Km h 2 2 Vacuum motor Nominal power rating Voltage W V 420 24 Suction vacuum hole Ø 0 measured at the motor mmH2 O 1240 Solution tank capacity l 62 Recovery tank capacity l 66 Appliance length mm 1190 1220 Appliance height mm 1050 Appliance width without squeegee mm 620 695 Device width with squeegee mm 800 Device wheel track mm 465 Device pitch mm 270 Battery compartment dimensions Height Width...

Page 10: ...batteries immediately contact an authorised service centre In the event of danger quickly disconnect the battery connector from the electrical system connector both are located onside the appliance under the recovery tank valid for Scrub 50D versions In the event of danger act quickly by pressing the emergency button on the back of the device valid for Scrub 50C 50O 55D 65D versions When doing mai...

Page 11: ... left unattended the appliance must be protected from unintentional movements ATTENTION The appliance must not be used or kept outdoors in damp conditions or directly exposed to rain The appliance must be stored in a closed area with a temperature between 25 C and 55 C Conditions of use room temperature between 0 C and 40 C with relative humidity between 30 and 95 The socket for the battery power ...

Page 12: ...the appropriate safety devices gloves shoes helmet goggles etc If the appliance does not work properly check this is not caused by failure to carry out routine maintenance Otherwise ask for intervention of the authorised technical assistance centre If you need to replace any components request the ORIGINAL spare parts from an Authorised dealer and or Retailer Restore all electrical connections aft...

Page 13: ...handled by the device in work mode Symbol of maximum temperature for filling the solution tank Used on the side of the device to indicate the maximum temperature of the water for filling the solution tank safely SYMBOLS USED ON THE APPLIANCE SYMBOLS PRESENT ON THE REGISTRATION PLATE SYMBOLS PRINTED ON THE APPLIANCE Detergent flow control symbol Used on the rear of the device to indicate the positi...

Page 14: ... the instrument panel to indicate the vacuum motor control switch Symbol of solenoid valve control switch Used on the instrument panel to indicate the control switch for the solenoid valve fitted in the brush head unit SYMBOLS USED ON THE INSTRUMENT PANEL version Scrub 50D SYMBOLS USED ON THE INSTRUMENT PANEL versions Scrub 50C 50O 55D 65D Main switch symbol Located on the rear part of the applian...

Page 15: ...iddle of the screen identifies the type of work being carried out In this case both the brush head unit and the squeegee unit are in contact with the ground The working program selected is the standard one The adjacent image shows the SCRUBBING AND DRYING with EXTRA PRESSURE work screen for the PM versions The symbol in the middle of the screen identifies the type of work being carried out In this...

Page 16: ...O MODE work screen for the Scrub 50C versions The symbol in the middle of the screen identifies the type of work being carried out In this case both the brush head unit and the squeegee unit are in contact with the ground The working program selected is eco mode The adjacent image shows the SCRUBBING AND DRYING work screen for the Scrub 50C versions The symbol in the middle of the screen identifie...

Page 17: ...e was used to carry out scrubbing without drying The adjacent image shows the CRITICAL BATTERY CHARGE LEVEL warning screen The symbol in the middle of the screen indicates that the battery charge has reached a critical level The remaining charge is sufficient for completing the drying task before recharging the batteries The adjacent image shows the ECO MODE DRYING ONLY work screen The symbol in t...

Page 18: ...icates ELECTRONIC BRAKE DISENGAGED status The symbol that appears in the middle of the screen indicates that the appliance s electric brake is not currently engaged The adjacent image indicates the BRUSH UNCOUPLING for the BT versions The symbol in the middle of the screen indicates the activation of the sequence for releasing the brush from the brush holder plate on the brush head ...

Page 19: ...e is fixed to the pallet by means of wedges 3 that block the wheels and brush head Fig 3 Remove the wedges 6 For traction versions release the electronic brake and turn the lever 4 in the direction of the arrow The traction gearmotor is located on the left side of the device Fig 4 7 Using a chute bring the device down from the pallet pushing it backwards ATTENTION Do not fit the brush and the rear...

Page 20: ...side of the recovery tank and turn the tank until it reaches the work position Fig 5 7 The device is fixed to the pallet by means of wedges 6 that block the wheels and brush head Fig 6 Remove the wedges 8 Start the appliance turn the main switch 1 to I making a quarter turn to the right with the key 2 Fig 7 9 Lift the brush head unit press the BRUSH HEAD COMMAND button 7 on the control panel Fig 8...

Page 21: ...d the activation symbol is not visible 3 For traction versions make sure the device is switched off If it isn t bring the main switch 2 to the 0 position by making a quarter turn to the left with the key 3 Fig 2 Remove the key from the instrument panel 4 Grip the handle 4 on the left side of the recovery tank Fig 3 and turn the tank as far as it will go until it reaches the maintenance position Fi...

Page 22: ...on for adjusting the water flow in the device water system valid only for traction versions with CDS Fig 8 24 Button for enabling or disabling reverse mode traction versions Fig 8 25 Brush uncoupling button traction versions Fig 8 26 Button for adjusting the detergent solution percentage in the device water system valid only for traction versions with CDS Fig 8 27 Knob for adjusting the operation ...

Page 23: ...ey from the instrument panel 7 For versions without PM bring the brush head into contact with the floor using the brush head control pedal 7 Fig 7 8 Bring the squeegee into contact with the floor turn the squeegee control lever 8 counter clockwise Fig 8 9 Grip the handle 9 on the left side of the recovery tank Fig 9 and turn the tank as far as it will go until it reaches the maintenance position F...

Page 24: ...e in terms of both weight and its coupling system ATTENTION make sure that you comply with the accident prevention regulations in force in the country where you work or with DIN EN 50272 3 and DIN EN 50110 1 before any handling of the batteries ATTENTION to prevent an accidental short circuit use insulated tools to connect the batteries and do not place or drop metal objects on the battery Remove ...

Page 25: ...Take all necessary steps to ensure that the device is in a safe condition see MACHINE SAFETY ATTENTION park the appliance in an enclosed place on a flat surface near the appliance there must be no objects that could either damage it or be damaged through contact with it ATTENTION the room used to recharge the batteries must be adequately ventilated to prevent the accumulation of gases that leak fr...

Page 26: ...lowing operations must be carried out by qualified personnel An incorrect connection of the connector may cause a malfunction of the device ATTENTION carefully read the use and maintenance instructions of the battery charger that is used for charging 5 Connect the battery connector 2 to the electric system connector 3 Fig 3 6 Remove the cap 4 from the battery charger socket Fig 4 ATTENTION before ...

Page 27: ...a fully charged battery ATTENTION a few seconds after the battery charge reaches the critical level the brush motor switches off automatically With the remaining charge it is possible to complete the drying process before starting the recharge The device instrument panel contains the control display At the top right of the work screen there is a graphic symbol 01 representing the battery charge le...

Page 28: ...hed towards the coupling spring and is locked into place The photo Fig 4 shows the rotation direction for brush coupling 6 Replace the splash guard inserting first the rear left part and then the right part Remember to fix it to the brush head using the retainer blade 7 Fix the retainer blade to the brush head with the aid of the spring 8 With the brush head UP insert the brush in the plate housin...

Page 29: ...tanks should be emptied in the place used for draining dirty water ATTENTION the place designated for this operation must comply with current environmental protection regulations 3 Start the appliance turn the main switch 3 to I making a quarter turn to the right with the key 4 Fig 3 4 Lower the brush head unit press the BRUSH HEAD COMMAND button 5 on the control panel Fig 4 5 As soon as the brush...

Page 30: ...ns For packaging reasons the brush is supplied disassembled from the device To assemble it on the brush head unit proceed as follows 1 Take all necessary steps to ensure that the device is in a safe condition see MACHINE SAFETY 2 Raise the brush head unit off the floor and press the brush head control pedal 1 on the rear of the device Fig 1 ATTENTION these operations must be carried out using prot...

Page 31: ...he top of the squeegee support 6 Tighten the knobs 2 ensuring that the washer and spring adhere to the top part of the squeegee support Fig 5 7 Insert the vacuum tube 7 in the sleeve 8 in the squeegee unit Fig 6 ATTENTION the squeegee has been adjusted beforehand nevertheless if it is necessary read the section ADJUSTING THE SQUEEGEE UNIT FILLING THE SOLUTION TANK WITH WATER Before filling the sol...

Page 32: ... worn before handling detergents or acidic or alkaline solutions to avoid serious injury to the hands ATTENTION always use detergents whose manufacturer s label indicates their suitability for scrubbing machines Do not use acid or alkaline products or solvents without this indication ATTENTION acid or alkaline maintenance detergent tank be used with pH values between 4 and 10 and that do not conta...

Page 33: ... the back of the device Fig 2 ATTENTION in 50D versions the main switch 2 is in the idle position when the LED inside it is OFF and the activation symbol is not visible 6 For the traction versions make sure the device is switched off If it isn t set the main switch 3 to 0 by turning the key 4 a quarter turn to the left Fig 3 Remove the key from the instrument panel 7 Grip the handle 5 on the left ...

Page 34: ...ing the switch 6 on the control panel Fig 6 8 Check the detergent solution tap is fully open If it isn t turn the lever 7 on the back of the appliance Fig 7 9 During the first few metres check that the detergent solution is suitable for the work to be carried out If it isn t make the necessary changes after reading the ADJUSTING THE DETERGENT SOLUTION VERSIONS WITHOUT CDS paragraph The appliance w...

Page 35: ...g 3 The machine will now work at its maximum efficiency level until the batteries run down ATTENTION if the dead man s lever is released during the drying operation the vacuum motor will continue working for another few seconds so that all the liquid in the vacuum hose can be removed 7 During the first few metres check that the detergent solution is suitable for the work to be carried out If it is...

Page 36: ...ad unit press the BRUSH HEAD COMMAND button 2 on the control panel Fig 2 ATTENTION As soon as the brush head unit is removed from the rest position the control display shows the symbol 3 Fig 3 4 Lower the squeegee unit using the lever 4 on the back of the appliance Fig 4 ATTENTION As soon as the squeegee unit is removed from the rest position the control display shows the symbol 5 Fig 5 ATTENTION ...

Page 37: ...king without exerting more pressure on the brushes versions with PM simply press the BRUSH HEAD COMMAND button 2 on the control panel Fig 2 for more than three seconds the command display shows the symbol 3 Fig 5 SCRUBBING WITHOUT DRYING traction version To carry out SCRUBBING WITHOUT DRYING tasks proceed as follows 1 Make all the checks indicated in STARTING WORK BT VERSION 2 For traction version...

Page 38: ...tched off with the brush head still in contact with the floor when switched on the work display will show the symbol 2 indicating that when it was switched off it was carrying out drying without scrubbing Fig 2 The drying without scrubbing operation should only be carried out if beforehand the device was used to carry out scrubbing without drying As soon as the dead man s levers are pressed the tr...

Page 39: ...counter clockwise tilts the brush backward thus decreasing the friction with the floor and thereby decreasing the speed of the appliance This machine is equipped with electronically controlled traction To regulate the potentiometer proceed as follows 1 Check that the knob 1 is set to minimum if not turn it counter clockwise Fig 1 2 Turn the main machine switch 2 to I turning the key a quarter turn...

Page 40: ...nt health and safety standards If the potentiometer is adjusted while reversing the adjustment of the forward speed will be automatically changed ATTENTION it is impossible to reverse if the squeegee unit touches the floor In order to reverse lift the squeegee unit from the floor using the relevant lever on the back of the appliance ATTENTION to disable reverse movement press the button 5 on the c...

Page 41: ...ol panel Fig 4 5 Raise the squeegee unit off the floor by means of the lever 5 on the back of the appliance Fig 5 6 Switch off the appliance by pressing the main switch 6 on the back of it Fig 6 ATTENTION the main switch 6 is in the idle position when the LED inside it is OFF and the activation symbol is not visible 7 Take the appliance to the location intended for the discharge of dirty water and...

Page 42: ... traction version make sure the device is switched off If it isn t set the main switch 5 to 0 by turning the key 6 a quarter turn to the left Fig 5 Remove the key from the instrument panel 13 Carry out all the procedures listed in the paragraph RECOMMENDED PERIODIC MAINTENANCE indicated in the column AT THE END OF THE WORK 14 Take the appliance to the designated storage area ATTENTION park the app...

Page 43: ... operation must comply with current environmental protection regulations 5 Grip the handle 1 on the back of the recovery tank cover and remove it Fig 3 6 With the recovery tank empty rotate the recovery tank cover support 2 The optional support is positioned on the left side of the appliance Fig 4 2 1 4 3 1 2 TYPE OF MAINTENANCE AT THE END OF THE WORK DAILY WEEKLY BEFORE A LONG PERIOD OF NON USE T...

Page 44: ...the bottom of the tank 9 Repeat the operations in reverse order to reassemble all the parts CHECKING AND CLEANING THE DEBRIS HOPPER 50C versions The thorough cleaning of the debris hopper ensures better floor cleaning performance To clean the debris hopper proceed as follows 1 Take the device to the dedicated maintenance area ATTENTION the place designated for this operation must comply with curre...

Page 45: ... a damp cloth Fig 7 10 Unscrew the knobs 8 that fix the vacuum nozzle 3 to the squeegee unit Fig 8 11 Remove the vacuum nozzle 3 from the squeegee unit Fig 8 12 Thoroughly clean the vacuum nozzle 3 with a jet of water and then with a damp cloth 13 Also clean the support surface on the squeegee unit Fig 9 14 Position the vacuum nozzle 3 on the squeegee unit and fix it in place by means of the knobs...

Page 46: ...ew 8 Fig 6 To decrease its tilt simply turn the screw 8 in the opposite direction ATTENTION Loosen the locknut 7 before turning the screw 8 When finished remember to secure the screw by tightening the locknut 7 10 During working operation the rear rubber blade should be slightly tilted backwards by about 30 45 with respect to the floor along its whole length If you need to adjust the height of the...

Page 47: ...to remove the lower part as well 8 Fig 7 9 Remove the float 9 Fig 7 Rinse the inside with a jet of water If necessary use a spatula to remove the sludge that has accumulated at the bottom of the float ATTENTION if the polyurethane ring 10 on the float Fig 7 is damaged or excessively worn contact your nearest assistance centre 10 Repeat the operations in reverse order to reassemble all the parts CH...

Page 48: ...INE SAFETY 3 Lower the brush head unit off the floor and press the brush head control pedal 1 on the rear of the device Fig 1 4 Position yourself at the front of the appliance 5 Remove the splash guard carters 2 remove them Fig 2 and lay them gently on the ground 6 Position yourself at the rear of the appliance 7 Raise the brush head unit off the floor and press the brush head control pedal 1 on t...

Page 49: ... 12 Turn off the appliance turning the main machine switch 2 to 0 turning the key 3 a quarter turn to the left Fig 4 Remove the key from the instrument panel 13 Take all necessary steps to ensure that the device is in a safe condition see MACHINE SAFETY ATTENTION these operations must be carried out using protective gloves to avoid any possible contact with the edges or tips of metal objects 14 Po...

Page 50: ...sh the bristles should be at least 10 mm long 10 Repeat the operations described above for the front brush as well ATTENTION If the bristles are less than 10mm long replace the brush To insert the brush inside the brush head unit read the paragraph titled INSTALLING THE BRUSH 50C VERSION 11 Repeat the operations in reverse order to reassemble all the parts CHECKING AND CLEANING THE VACUUM HOSE Car...

Page 51: ...n system connector 2 Fig 4 ATTENTION This process must be carried out by qualified personnel 7 Grip the handle 2 on the side of the recovery tank Fig 5 8 Turn the recovery tank as far as it will go to the work position Fig 6 9 Make sure the water tap is fully open the water adjustment knob 4 should be completely down Fig 7 10 Press the main system control button 5 so it is in the work position Fig...

Page 52: ...as it will go until it reaches the maintenance position Fig 3 6 Connect the battery connector 3 to the main system connector 2 Fig 4 ATTENTION This process must be carried out by qualified personnel 7 Grip the handle 2 on the side of the recovery tank Fig 5 8 Turn the recovery tank as far as it will go to the work position Fig 6 9 Make sure the electronic brake is engaged If it isn t turn the leve...

Page 53: ...When the dead man s lever 12 is activated Fig 15 the brush head gearmotor and the vacuum motor will enter into function At the same time the solenoid valve and dosing system will begin supplying the detergent solution to the brush 17 Wait a few minutes normally 2 4 minutes to allow the dosing system to be washed ATTENTION the machine will dispense solution during this operation 18 After these 2 4 ...

Page 54: ...uld be 24V Properly connect the battery cable connector to the connector of the general system cable The terminals of the batteries are oxidized Unplug all cables from the batteries clean the battery terminals apply a little grease and restore the electrical connections read the battery user manual the manual provided by the battery manufacturer THE BATTERY CHARGER DOES NOT WORK The plug of the po...

Page 55: ...action motor counter clockwise the traction motor is in the rear right of the appliance INSUFFICIENT DETERGENT SOLUTION ON THE BRUSHES The detergent solution tap is partially or completely closed Move the tap lever control knob downward The quantity of detergent solution in the water system is not sufficient for the work to be carried out Check that the amount of detergent solution in the machine ...

Page 56: ...surfaces There are two types of pad holder 1 The traditional pad holder is fitted with a series of anchor points that allow the abrasive floor pad to be held and dragged while working 2 the CENTRE LOCK type pad holder not only has anchor points but also a snap type central locking system in plastic that allows the abrasive floor pad to be perfectly centred and held without any risk of it becoming ...

Page 57: ... 3 508 BLUE BRUSH 1 405631 PPL 0 6 508 WHITE BRUSH 1 405632 ABRASIVE 508 BRUSH 1 405527 497 PAD HOLDER SCRUB 50C 1 405639 PPL 0 5 110 500 FRONT BRUSH WHITE 1 405641 ABRASIVE 110 500 FRONT BRUSH 1 405640 PPL 0 3 110 500 REAR BRUSH LIGHT BLUE SCRUB 50O 1 442005 RED PAD 508X355 1 442661 GREEN PAD 508X355 1 442662 BLACK PAD 508X355 SCRUB 55D 2 427709 PPL 0 3 280 BLUE BRUSH 2 427710 PPL 0 6 280 WHITE B...

Page 58: ...dential commercial and light industrial environments EN 61000 3 2 Electromagnetic compatibility EMC Part 3 2 Limits Limits for emission of harmonic current Equipment with input current 16 A per phase EN 61000 3 3 Electromagnetic compatibility EMC Part 3 3 Limits Voltage and flicker variation limit in supply systems at low voltage for equipment with nominal current 16 A EN 55014 1 Electromagnetic c...

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Page 60: ...Industrial Cleaning Equipment Ltd Sauber House Unit 3 Rushington Business Park Chapel Lane Totton Hampshire SO40 9AH Service 0800 389 3869 Facsmile 023 8042 8318 Email info ice clean com ...