ICI Caldaie 86440350 Instructions For Installation, Use And Maintenance Manual Download

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Maintenance

SYSTEM FOR 24 OR 72 H OPERATION WITHOUT CONTINUOUS SUPERVISION

ECOVAPOR

is a system certified as assembly under

PED Directive 2014/68/EU

allowing its operation without continuous supervision

of an authorised operator in compliance with the provisions in force in the country of installation up to 24 hours for

ECOVAPOR

or up to 72 hours for

ECOVAPOR 72

The generator supplied (CE certified by the Notified Body as a whole assembly in compliance with the

European Directive 2014/68/

EU)

consists of an equipment set, assembled and electrically and hydraulically factory tested at

ICI CALDAIE S.p.A

Control panel, insulation class IP 55 400V/3 +N/ 50Hz, certified for safety chain management, complete with board and operator
panel able to monitor, display and transmit the status signals and alarms. Suitable for operation inside Heating Plant Room under
critical environmental conditions (T min. +5°C, T max. +50°C).

Equipped with:

–

7" touch screen HMI operator’s panel

–

expandable control and monitoring HW board

–

control system connectivity via LAN, WiFi, Modbus, Modem

–

main disconnecting switch

–

low level 1st alarm relay with manual reset

–

low level 2nd alarm relay with manual reset

–

air-conditioning system

–

special safety circuits.

The main functions are:

–

water level continuous adjustment through capacitive probe and delivery with inverter-controlled pumps

–

inverter controlled motor rpm adjustment of combustion system fan

–

burner modulation adjustment, for the management of any power between the minimum and maximum limits, for an
optimal adaptation to the feed instant request

–

adjustment of automatic sludge blowdown frequency and duration (only for

ECOVAPOR 72

)

–

adjustment of salinity control unit thresholds

TDS

(only for

ECOVAPOR 72

)

–

self-adaptation based on system actual needs

Accessory unit on steam side

, including:

–

steam outlet globe valve

–

spring safety valve

–

level indicator with direct reflection

–

interception valve and drain indicator unit.

Pressure control instrumentation

containing:

–

large dial 3 way test valve manometer

–

fail safe manual reset safety pressure switch

–

analogue pressure transducer.

Feed water unit mounted on system support

, containing:

–

1 vertical multi-stage centrifugal pump suitable for 120° C water with integrated inverter

–

1 shut-off globe valve

–

pump suction filter

–

1 non-return valve.

Conductivity probe automatic level controller

, containing:

–

capacitive probe for level control and management.

Auto-controlled safety level unit

, containing:

–

2 low-level safety probes, mechanically and electrically independent, mounted directly on the system, with manual reset and
self-test, complete with burner shut off relay

–

connections and electrical controls in generator control panel

–

mechanical and electric assembling.

This system, supplied as an alternative to the standard low level probes, is designed to ensure that the water level in the generator
does not fall below the allowed value. It consists of two independent "fail safe" probes connected to two separated electronic
level relays with self-checking feature, capable of indicating:

–

the lack of water below the set level