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2141 ICON Way, Vacaville, CA 95688 

 Tel: 707.564.4000 

– www.iconaircraft.com 

 

 

SERVICE LETTER 

SL-042820 REV A 

 

ICA009717-E 

 

PAGE 2 of 9

 

affected serial numbers comply. This optional maintenance action is available under the ICON A5 limited 
warranty, if applicable.  

 
WARRANTY: 

ICON Service Providers: Please submit an invoice for warranty reimbursement  for labor and parts on 
completion of this Service Letter. Reference service letter number SL-020520.  Estimated labor hours: 

1.

 

3-man hours of labor for disassembly, inspection, installation of hardware, and reassembly. 

 

2.

 

2-man hours of labor for removal and replacement of all 8 seawing studs.

 

 
PARTS LIST: 

PART 

DESCRIPTION 

QTY 

KIT PART 
NUMBER 

Isopropyl Alcohol 

TT-I-735A, or Equivalent 

A/N 

N/A 

EA9394 

Adhesive, Epoxy Paste, Hysol 

1 Ea. 

(50 mL cartridge) 

ME001057-A  

Kit, seawing tip 

Sealing  

SS-M4-RB23-4.75X13MM** 

Stud, Non-Threaded W/Base, Cres, .1875x.500 

8 Ea. 

**ME001033 

(ALT. PN)

 

Prepared Seawing Stud  (Grit blasted base) 

ICA013211 

Wax, Carnauba 

11 Oz. 

(1 Container)  

AC-251 

Sealant, Aerospace, Black Class B, B-1/2 

3 Ea. 

(3.5 oz cartridge) 

 

INSTRUCTIONS: 

Remove seawing tip: 

1.

 

Remove the bolt securing the Seawing tip to the Seawing. Retain hardware for re-installation. 

2.

 

Remove the Seawing tip from the Seawing by applying pressure in the aft direction and rotating 
up  and  away  from  the  bottom  Seawing  skin.  If  necessary,  use  plastic  soft  scrapers  to  loosen 
sealant.  

3.

 

Remove the sealant by peeling away from the Seawing skin or tip. 

4.

 

Clean  Seawing  tip  and  Seawing  skin  with  isopropyl  alcohol.  Allow  to  dry  completely  prior  to 
proceeding with re-installation. 

 
Inspect seawing tip studs:  

1.

 

Inspect 8 Ea (2 Ea forward and aft, LH and RH) Seawing Studs and Seawing Stud Bushings. 

a.

 

Remove and replace 8x Seawing Studs. 

b.

 

If Bushing is loose, coming disbonded or has uneven wear on tophat, remove and replace. 

c.

 

If there are cracks, voids, holes, or pockets in bonding, remove and replace. 

 
Remove the affected component and re-bond in accordance with the following instructions. 

Summary of Contents for : 00075-00094

Page 1: ...ng to significantly reduced buoyancy ICON maintains that operations within the Water Operations Limitation will preclude this type of damage However we also recognize that determining water conditions...

Page 2: ...ME001033 ALT PN Prepared Seawing Stud Grit blasted base ICA013211 Wax Carnauba 11 Oz 1 Container AC 251 Sealant Aerospace Black Class B B 1 2 3 Ea 3 5 oz cartridge INSTRUCTIONS Remove seawing tip 1 Re...

Page 3: ...acent parts integral core etc 5 During any cutting or abrading process ensure that the laminate is not over heated all substrate materials must be protected from excessive temperatures exceeding 200 F...

Page 4: ...remaining adhesive by sanding with aluminum oxide paper until the base laminate is exposed Do not damage the laminate 3 Proceed with progressive inspection methods as required to ensure no damage has...

Page 5: ...Ea place them in the seawing tips and install the seawing tips to match bond them onto the abraded areas on the RH and LH Seawing TM 9 Attach seawing tip to the fuselage using a bolt with 2 Ea washers...

Page 6: ...the piston loose and inject about 1 3 of the contents into the cartridge Do not inject all of the catalyst in one location Distribute evenly throughout the base material c Repeat steps 1 and 2 until...

Page 7: ...1 adhesive one by one as they are needed Do not mix all the adhesive at once 3 Apply a 1 8 to 1 4 Diameter continuous bead of adhesive approximately centered along indicated highlighted in red curve R...

Page 8: ...64 4000 www iconaircraft com SERVICE LETTER SL 042820 REV A ICA009717 E PAGE 8 of 9 Figure 5 Seawing Tip Installation 5 Attach seawing tip to the fuselage using bolt with 2ea washers into existing nut...

Page 9: ...Service Letter SL 042820 AA have been complied with ref FAA Exemption 10829B If you have questions comments or concerns about this Service Letter and or if you are no longer owner operator of this ai...

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