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2141 ICON Way, Vacaville, CA 95688 

 Tel: 707.564.4000 

– www.iconaircraft.com 

 

 

SERVICE LETTER 

SL-042820 REV A 

 

ICA009717-E 

 

PAGE 5 of 9

 

6.

 

In order to set the bond gap 

thickness, remove one .032” washer from each 

Stud. This will 

ensure  Studs/Bushings  are  receiving  positive  pressure  while  not  over  compressing  during 
installation.  

7.

 

Prepare Hysol 9394 IAW manufacturer instructions 

 

**NOTE** 

Once installed, allow to cure following manufacturer instructions. Do not attempt to 

reposition or move as this may cause air pockets or voids in the bond. 

 

8.

 

Apply  Hysol  9394  to  Seawing  Studs/Bushings  as  necessary  (up  to  8  Ea)  place  them  in  the 
seawing tips and install the seawing tips to match bond them onto the abraded areas on the 
RH and LH Seawing (TM).  

9.

 

Attach seawing tip to the fuselage using a bolt with 2 Ea washers into the existing nutplate. 
Be careful not to over torque creating poor bond gap for Seawing Studs. 

10.

 

After allowing to cure, remove Seawing tip and follow instructions for Re-installation. 
 
 

Re-install Seawing tip: 

1.

 

Apply carnauba paste wax onto the RH mating surfaces of the entire top and bottom interfaces 
of the fuselage and Seawing tip. Allow 5 minutes for the wax to flash off. Wipe carnauba wax off 
using a lint free cloth to leave thin film of residue on the mating surface. Repeat step a total of 3 
times. Repeat process for LH side. 

 

Figure 2 Carnauba Paste Wax Application to Seawing Tip

 

Summary of Contents for : 00075-00094

Page 1: ...ng to significantly reduced buoyancy ICON maintains that operations within the Water Operations Limitation will preclude this type of damage However we also recognize that determining water conditions...

Page 2: ...ME001033 ALT PN Prepared Seawing Stud Grit blasted base ICA013211 Wax Carnauba 11 Oz 1 Container AC 251 Sealant Aerospace Black Class B B 1 2 3 Ea 3 5 oz cartridge INSTRUCTIONS Remove seawing tip 1 Re...

Page 3: ...acent parts integral core etc 5 During any cutting or abrading process ensure that the laminate is not over heated all substrate materials must be protected from excessive temperatures exceeding 200 F...

Page 4: ...remaining adhesive by sanding with aluminum oxide paper until the base laminate is exposed Do not damage the laminate 3 Proceed with progressive inspection methods as required to ensure no damage has...

Page 5: ...Ea place them in the seawing tips and install the seawing tips to match bond them onto the abraded areas on the RH and LH Seawing TM 9 Attach seawing tip to the fuselage using a bolt with 2 Ea washers...

Page 6: ...the piston loose and inject about 1 3 of the contents into the cartridge Do not inject all of the catalyst in one location Distribute evenly throughout the base material c Repeat steps 1 and 2 until...

Page 7: ...1 adhesive one by one as they are needed Do not mix all the adhesive at once 3 Apply a 1 8 to 1 4 Diameter continuous bead of adhesive approximately centered along indicated highlighted in red curve R...

Page 8: ...64 4000 www iconaircraft com SERVICE LETTER SL 042820 REV A ICA009717 E PAGE 8 of 9 Figure 5 Seawing Tip Installation 5 Attach seawing tip to the fuselage using bolt with 2ea washers into existing nut...

Page 9: ...Service Letter SL 042820 AA have been complied with ref FAA Exemption 10829B If you have questions comments or concerns about this Service Letter and or if you are no longer owner operator of this ai...

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