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2141 ICON Way, Vacaville, CA 95688 

 Tel: 707.564.4000 

– www.iconaircraft.com 

 

 

SERVICE LETTER 

SL-042820 REV A 

 

ICA009717-E 

 

PAGE 6 of 9

 

 

**NOTE** 

Ensure that the work area is ready for the adhesive to be applied and that all tools, 

consumables, PPE, etc. are quickly within reach.  AC-251 B-1/2 adhesive has a minimum 

application life of 30 minutes at 77°F with a relative humidity of 50%.  The application life is 

dependent on the temperature and humidity of the work environment

 

 

2.

 

Mix AC-251 adhesive

 

per manufacturer instructions: 

a.

 

Holding the cartridge, grasp the dasher rod and pull back approximately one inch 

b.

 

Insert the ramrod into the hollow of the dasher rod, break the piston loose, and inject 
about  1/3  of  the  contents  into  the  cartridge.    Do  not  inject  all  of  the  catalyst  in  one 
location.  Distribute evenly throughout the base material 

c.

 

Repeat  steps  1  and  2  until  all  the  contents  of  the  rod  are  emptied  into  the  cartridge.  
Remove the ramrod. 

d.

 

Mix  for  the  required  number  of  strokes  (hand  mix:  50-75  strokes)  or  for  the  required 
amount of time (Machine mix: 37 strokes [1.5 minutes at 25 strokes/min])  

e.

 

When mixing is complete, remove bottom cap 

f.

 

Pull the dasher rod back to the neck of the cartridge, grasp the cartridge firmly at the 
neck, unscrew the dasher rod and remove 

g.

 

Screw the nozzle into the cartridge, insert into the extrusion gun and use as required.  For 
hand extrusion, press the used dasher rod against the plunger to force the material from 
the cartridge. 

FWD

 

FWD

 

Figure 3 Carnauba Wax Application to Fuselage

 

Summary of Contents for : 00075-00094

Page 1: ...ng to significantly reduced buoyancy ICON maintains that operations within the Water Operations Limitation will preclude this type of damage However we also recognize that determining water conditions...

Page 2: ...ME001033 ALT PN Prepared Seawing Stud Grit blasted base ICA013211 Wax Carnauba 11 Oz 1 Container AC 251 Sealant Aerospace Black Class B B 1 2 3 Ea 3 5 oz cartridge INSTRUCTIONS Remove seawing tip 1 Re...

Page 3: ...acent parts integral core etc 5 During any cutting or abrading process ensure that the laminate is not over heated all substrate materials must be protected from excessive temperatures exceeding 200 F...

Page 4: ...remaining adhesive by sanding with aluminum oxide paper until the base laminate is exposed Do not damage the laminate 3 Proceed with progressive inspection methods as required to ensure no damage has...

Page 5: ...Ea place them in the seawing tips and install the seawing tips to match bond them onto the abraded areas on the RH and LH Seawing TM 9 Attach seawing tip to the fuselage using a bolt with 2 Ea washers...

Page 6: ...the piston loose and inject about 1 3 of the contents into the cartridge Do not inject all of the catalyst in one location Distribute evenly throughout the base material c Repeat steps 1 and 2 until...

Page 7: ...1 adhesive one by one as they are needed Do not mix all the adhesive at once 3 Apply a 1 8 to 1 4 Diameter continuous bead of adhesive approximately centered along indicated highlighted in red curve R...

Page 8: ...64 4000 www iconaircraft com SERVICE LETTER SL 042820 REV A ICA009717 E PAGE 8 of 9 Figure 5 Seawing Tip Installation 5 Attach seawing tip to the fuselage using bolt with 2ea washers into existing nut...

Page 9: ...Service Letter SL 042820 AA have been complied with ref FAA Exemption 10829B If you have questions comments or concerns about this Service Letter and or if you are no longer owner operator of this ai...

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