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18

 

 

        

 

   

iCON iProtect Instruction Manual Rev 4.4

 

 

 

 

18. Fault messages – possible causes and solutions

 

 

Fault Message 

Possible Cause 

Solutions 

Flashing  

Parameter 007 or perform the     
auto calibration sequence

 

Pump calibration has not been 

completed. 

See Pg 6 for calibration 

instructions. 

Flashing  

 

 

Parameter 004 and 008

 

Water level in the well/sump is 
below pump intake, pump stops 

running. 
 

Broken outlet pipe 

iPROTECT will attempt to 
restart the pump every 30 

minutes until water level 
restored. 

Flashing  

 
 

Parameter 005 and 009

 

Pump running amps greater than 
calibrated running amps, pump is 

in overload protection state. 

 

Pump damage, dragging impeller 

or bearing, possible clogging. 

 

Pump calibrated without water or 
with a nominal kW value 

iPROTECT  will attempt to 
restart the pump every 30 

minutes until running amps 
restored to normal. 

 

Inspect and/or repair pump. 

 

Erase previous calibration 
and recalibrate with water. 

Flashing  

 
 

Parameter 010

 

Pump running amps greater than 
200% of calibrated running amps 
 

Pump Stalled protection is especially 

important for pumps with cutting or 

macerating mechanisms

 

Cut off power supply, 
inspect, repair or replace 
pump. 

Flashing  

 
 

Parameter 011

 

Voltage is lower than the 
calibrated voltage. 
The pump is in under voltage 
protection state. 

iPROTECT will attempt to 
restart the pump every 5 
minutes until normal 
voltage is restored. 

Flashing  

 
 

Parameter 012

 

Voltage is higher than the 
calibrated voltage. 
The pump is in the over-voltage 
protection state. 

iPROTECT will attempt to 
restart the pump every 5 
minutes until normal 
voltage is restored. 

Flashing  

Pump starts more than 5 times 

per minute. 

 

It is less likely that this could 

occur in drainage or transfer 

mode unless there is a wiring 

fault. 

Check pressure switch 

settings are correct for 
application. 

 

Check pressure tank pre-
charge pressure and 

condition of diaphragm. 

 

Check the volume of sump 
is not too small. 

Flashing  

The jumper on temperature 

protection terminals has been 
removed. 

 

Pump motor temperature high 

and pump thermal switch in open 
state (if connected). 

Reinstall jumper on 

temperature protection 
terminals. 

 

Wait until pump motor 

temperature reduces. 
Investigate cause for 

Overheating. 

 

 

Summary of Contents for BIA-iPROTECT

Page 1: ...iCON iPROTECT Instruction Manual Rev 4 4 1 Auto Restart Pump Controller BIA iPROTECT Single Phase Pump Control and Protection module PN 802697 Installation and Operation Manual...

Page 2: ...where there is the need to control and protect single pump installations managing the automatic operation by a variety of switching methods 2 Contents 1 Introduction 2 2 Contents 2 3 Technical Specif...

Page 3: ...ed input voltage default Trip response times User adjustable Dry run Under load 6 sec Overload 5 sec Under Voltage Less than 5 sec Over voltage Less than 5 sec Recovery times Dry run Under load 30 min...

Page 4: ...by floats or probes Control by pressure switch Control by floats or probes Control by level transducer Control by pressure transducer Control by level transducer Function switch located upper right h...

Page 5: ...4 4 5 6 Operation and Programming navigation In situations where it isn t possible to run the pump to achieve a real world calibration enter the P1 kW rating manually at Parameter 008 See Pg 17 for ad...

Page 6: ...e 0 4 04 9600 bps Default 4 9600 bps Odd Even parity 00 no parity 01 odd parity 02 even parity Default setting 00 no parity Dry run protection trip response time in seconds S Range 0 seconds 60 second...

Page 7: ...is 200 A pump stalled event is a critical error and has no auto restart time The trip voltage of the Under Voltage Protection V Range 0 192V Default setting is 176V The trip voltage of the Over Voltag...

Page 8: ...or to changes to parameters 001 to 017 Changes without consulting White International may void your pump warranty 8 Programming for Cutter Grinder Macerating pumps Pumps fitted with a cutting grinding...

Page 9: ...d be carried out by a suitably qualified technician Ensure suitably rated circuit breakers are installed Isolate the controller before opening the cover to access the low voltage circuit connections W...

Page 10: ...ol terminals 4 5 and 6 must be bridged AND the dry run parameter 009 set to 0 With the dry run parameter inactive the controller still provides protection against overload locked rotor under voltage a...

Page 11: ...onted enclosure is suggested Any electrical alterations or additional connections should be carried out by a suitably qualified technician Ensure suitably rated circuit breakers are installed Isolate...

Page 12: ...he pump will start Destination liquid is above the high level setting The controller will turn the pump off The iProtect has a reliable automatic stop function against pump dry run When used with pump...

Page 13: ...tions or additional connections should be carried out by a suitably qualified technician Ensure suitably rated circuit breakers are installed Isolate the controller before opening the cover to access...

Page 14: ...n OFF The user can exploit this knowledge to control the pump with an external device such as a timer or connection to an irrigation control unit A relay may be necessary Never connect 240V supply to...

Page 15: ...iCON iPROTECT Instruction Manual Rev 4 4 15 16 Bore Pumps Connecting 2 wire and 3 wire bore pumps...

Page 16: ...start bit 8 data bit 2 stop bit no verify Default 1 start bit 8 data bit 1 stop bit no verify Baud rate 1200 2400 4800 9600 bps default 9600bps Communication address Setting range of controller addre...

Page 17: ...its calibration The most reliable means of ensuring the unit is reading a stabilized power supply and that manually programmed parameters are saved correctly is to follow this procedure Reset iProtect...

Page 18: ...ning amps Pump Stalled protection is especially important for pumps with cutting or macerating mechanisms Cut off power supply inspect repair or replace pump Flashing Parameter 011 Voltage is lower th...

Page 19: ...and Consumer Act 2010 Cth for goods purchased in Australia and the Consumer Guarantees Act 1993 NZ for goods purchased in New Zealand 4 Our goods come with guarantees that cannot be excluded under th...

Page 20: ...s or changes in product specifications 2020 Copyright White International Pty Ltd TM WARNING Please be aware that various brands products depicted within this document are subject to trademark patent...

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