ICP 9MPD050F12C2, Installation Instructions Manual

Page 1: ...ination 32 Gas Supply and Piping 33 Electrical Wiring 38 Ductwork and Filter 39 Checks and Adjustments 42 Furnace Maintenance 45 Sequence of Operation Diagnostics 46 Technical Support 48 Use of the AH...

Page 2: ...tally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The...

Page 3: ...turned ON Lj Type of Gas Natural Lj Propane Lj Calculated Firing Rate See Checks and Section Heating Check Measured Line Pressure when Firing Unit Adjustments Measured Manifold Gas Pressure Temperatu...

Page 4: ...gs could result in personal injury death and or property damage This furnace is not designed for use in mobile homes trailers or recreational vehicles CUT HAZARD Failure to follow this caution may res...

Page 5: ...e unit This will help you understand how your unit operates and the hazards involved with gas and electricity Do not use this unit if any part has been under water Immediately call a qualified service...

Page 6: ...8 457 2mm for coldclimates sus tainedtemperatures 0 F 17 C andbelowfor24 ormoreconsecutive hours 25 23 33 Typical Downflow Installation iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii...

Page 7: ...nd ducting installed according to these installation instructions A return air duct is provided sealed to the furnace casing and terminated outside the space containing the furnace This prevents a neg...

Page 8: ...ator A coil drain pan dimensions may vary from furnace duct opening size Always consult evaporator specifications for duct size requirements Furnace is designed for bottom return or side return Return...

Page 9: ...and IPEX PVC vent components which have been certified to this standard In Canada the primer and cement must be of the same manufacturer as the vent system GVS 65 Primer Purple for Royal Pipe or IPEX...

Page 10: ...tal installation over a finished living space A field fabricated auxiliary drain pan with drain pipe is required to prevent damage by overflow due to blocked condensate drain Combustion Ventilation Ai...

Page 11: ...kW for combined input of all gas appliances in the space see Table 1 and b not less than the sum of the areas of all vent connectors in the space The opening shall commence within 12 304 8mm of the t...

Page 12: ...5 2 500 70 3 125 87 5 0 50 1 260 35 3 1 680 47 04 2 100 58 8 1 500 42 2 250 63 3 000 84 3 750 105 0 40 1 575 44 1 2 100 58 8 2 625 73 5 1 875 52 5 2 813 78 8 3 750 105 4 688 131 3 0 30 2 100 58 8 2 80...

Page 13: ...to follow the steps outlined below for each appliance connected to the venting system being placed into operation could result in carbon monoxide poisoning or death The following steps shall be follow...

Page 14: ...dule 40 PVC CPVC ABS fittings and Cellular Core and SDR 26 PVC pipe Applicable ASTM Standards for Vent Materials Sch 40 SDR Cell Solv Materials Pipe Pipe Core Fittings Primer Cement Pipe D2468 ABS D15...

Page 15: ...ows needed to bring termination above expected snow levels The elbow inside the furnace on the N9MPD and 9MPD IS NOT included in the count Pipe Diameter Table N9MP1 N9MPD 9MPD Models 40 000 50 000 60...

Page 16: ...ater vent orother appliance sdirectvent intake orexhaust N Clearanceto thevent terminalof a dryervent water heater 3 91 cm 3 91 cm vent orother appliancesdirectvent intake orexhaust O Clearancefrom a...

Page 17: ...r vent orother appliance sdirectvent intake orexhaust N Clearanceto thevent terminalof a dryervent water heater vent orother appliancesdirectvent intake orexhaust O Clearancefrom a plumbingventstack P...

Page 18: ...r clip should remain in the furnace between the door switch plate and the blower shelf Figure 10 during operation See Figure 20 for proper routing and installation of the overflow Drain Tube Retainer...

Page 19: ...tube connector 3 4 18 1mm PVC x _ 2 12 7mm CPVC from loose parts bag as shown in the illustration above Cut the black drain tube 5 8 15 9mm ID in loose parts bag to length to fit between trap and tub...

Page 20: ...abinet and connect the vent drain to either A standard field supplied 2 50 8mm PVC tee N9MP1 or N9MP2 models or A 2 50 8mm PVC coupling fastened onto the drain tee N9MPD and 9MPD models Install tee tr...

Page 21: ...clamps Install the vent pipe grommet into the casing Cut an appropriate length of 2 12 7mm PVC pipe long enough to exit the cabinet and connect the vent drain to either A standard field supplied 2 12...

Page 22: ...the two screws provided Cut the 5 8 15 9mm ID corrugated hose as shown above and fasten the 90 bend end to the trap and fasten the straight end to the transition drain Secure both connections with cl...

Page 23: ...from the burner compartment to the blower compartment and A 2 50 8mm PVC coupling fastened onto the drain tee secure with screws N9MPD and 9MPD models Move the caps to the top of the trap and mount th...

Page 24: ...illustration above Connect the corrugated hose from the transition to the trap Secure connections with clamps Remove the black _ 2 12 7mm ID drain tube from the drain tee Install a yellow cap and clam...

Page 25: ...in the location shown Cut the corrugated tube as shown in the illustration above Connect the corrugated hose from the transition to the trap Secure connections with clamps Connect the black 1 2 12 7m...

Page 26: ...wn in the illustration above Connect the corrugated hose from the transition to the trap Secure connections with clamps Connect the black 1 2 12 7mm ID drain tube from the Vent Drain to the trap If an...

Page 27: ...in the illustration above Connect the corrugated hose from the transition to the trap Secure connections with clamps Connect the black 1 2 12 7mm ID drain tube from the Vent Drain to the trap If an ex...

Page 28: ...ce to the vent termination Do not cement the pipe joints until the pipe preassembly process is complete Combustion Air Pipe Connection Dual Certified or Direct Vent Install the air intake coupling and...

Page 29: ...it bottoms out NOTE Cement MUST be fluid while inserting pipe If NOT recoat pipe 4 Hold the pipe in the fitting for 30 seconds to prevent the tapered socket from pushing the pipe out of the fitting 5...

Page 30: ...haust vent must be terminated no less than 12 304 8mm above the roof or snow accumulation level and 12 304 8mm away from a vertical wall or other protrusion 2 If the vent system is installed in an exi...

Page 31: ...ermination with Exterior Risers 18 Min for ColdClimates _ _ 1 _ I _ Sustainedtemperatures0 F I _r i _iiiii _ _ and below for 24 or morecon __ __r___ f 8 M n secutive hours _1_ _ _ S_ _ i _ _ _ ___ __L...

Page 32: ...6 2mm PVC pipe Long Vent Kit see Tech Manual 125 000 Btuh Furnace NAHAOOlCV 35 10 7m 4 90 elbows with 3 76 2mm PVC pipe 1 Do not include the field supplied 45 elbow in the total elbow count 2 If more...

Page 33: ...piping in accordance with local codes or in the absence of local codes the applicable national codes Refer to NFPA 54 ANSI Z223 1 for proper gas pipe size 2 It is recommended that a manual equipment s...

Page 34: ..._ sureswitch REQUIRED Manual shut qff valve Drip Leg and Union Union should be the cabinet Manual shut off valve MUST be upstream of dripleg union and furnace Gas Pipe Grommet Union may be installed...

Page 35: ...2 2 8 875 4t 3 6 42 3 6 42 3 4 42 3 1 42 2 8 42 2 6 900 42 3 7 42 3 4 42 3 2 42 2 9 42 2 7 42 2 5 925 4t 3 7 42 3 5 42 3 3 42 3 0 42 2 8 42 2 5 44 3 3 950 4t 3 5 42 3 3 42 3 1 42 2 9 42 2 6 42 2 4 44...

Page 36: ...HE 40k 60k 80k BTUH MODEL AND ALTERNATE INPUT MODELS 20 0OOBTU per burner HEATING VALUE MEAN ELEVATION ABOVE SEA LEVEL ft m at ALTITUDE 0 to 2000 2001 to 3000 3001 to 4000 4001 to 5000 5001 to 6000 60...

Page 37: ...iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii Measure from face of orifice NaturalGas InputRatingCheck SEE CHECKS AND ADJUSTMENTS Natural Gas Input Rating Check in this manual Final Gas PipingCheck FIRE OR EXP...

Page 38: ...ocation has an importanteffect on the operation of the unit Follow instructions included with thermostat for correct mounting and wiring Low voltage connections to furnace must be made on terminal boa...

Page 39: ...can be viewed for inspections The access panel MUST be sealed to prevent leaks If separate evaporator and blower units are used install good sealing dampers for air flow control Chilled air going thr...

Page 40: ...vapor barrier 2 Insulate ductwork in indoor unconditioned areas with a minimum of 1 25 4mm insulation with indoor type vapor barrier Filters A Filter must be used Filters are not supplied with these f...

Page 41: ...in personal injury death and or property damage Place furnace on noncombustible subbase on downflow applications unless installing on non combustible flooring The noncombustible subbase also must be...

Page 42: ...condensate drain See Figure 44 Exploded View of Sub Base for Furnace ONLY T S Combustible Floor Base 2 5O 8mm I 2 50 8ram 1 t 25 4mm 25 20 46 A 4 1 4 108mm Minimum clearance from back of hole to wall...

Page 43: ...r actual BTU content 1 Turn OFF gas supply to alt appliances and start furnace Use jumper wire on R to W for Heat 2 Time how many seconds ittakes the smallest dial on the gas meter to make one complet...

Page 44: ...place it with the desired motor speed lead from the Unused Motor Lead location Connect the wire previously removed from the Heat or Cool terminal to the vacated Unused Motor Lead terminal 3 If the sam...

Page 45: ...re the heating season by a qualified service technician ELECTRICAL SHOCK FIRE OR EXPLOSION HAZARD Failure to follow this warning could result personal injury death and or property damage in Before ser...

Page 46: ...Fan demands from furnace control for heat cool or G will override hard wired speed tap NOTE 3 EAC is NOT active for hard wired mode but IS active for fan demands from furnace control for heat cool an...

Page 47: ...y If code repeats immediately following power reset then replace control 1 Flash Not used 2 Flashes Pressure switch es closed when should be open 3 Flashes Pressure switch open when should be closed 4...

Page 48: ...100J20C2 N9M P2125J20C2 Dual Certified N9MPD040F08A2 N9MPD050F12A2 N9MPD060F12A2 N9MPD075F12A2 N9M PD080J 16A2 N9MPD100J14A2 N9MPD100J20A2 N9MPD125L20A2 or Dual Certified 9MPDO50F12C2 9MPDO75F12C2 9M...

Page 49: ...ransitionSwitchPressure Close inwc Pa TransitionSwitchPressure Open inwc Pa Nat Propane 40 000 36 000 40 50 40 70 22 38 115 60 5 0 8 4 Nat Propane Nat Propane 50 000 45 500 40 50 35 65 19 36 115 60 9...

Page 50: ...Pa HighAltitude LongVent Kit PartNo PressureSwitch PartNo BlowerSwitchPressure Close in wc Pa BlowerSwitchPressure Open in wc Pa TransitionSwitchPressure Close inwc Pa TransitionSwitchPressure Open 0...

Page 51: ...tionSwitchPressure Close in wc Pa TransitionSwitchPressure Open inwc Pa Nat VR 8205S SNAP Hot Surface 10 0 24 0 3 5 872 4 55 4 42 Integrated 30 60 100 140 180 HighAltitudeLongVentKit PadNo PressureSwi...

Page 52: ...itionSwitchPressure Open inwc Pa Blower Data BlowerSize Dx W in mm MotorAmps RPM MotorType H R Cap Mfd Volts FilterType Sizein mm qty Permanent not supplied CoolCap Tons 5 in wc 125Pa L ML MHi Hi Nat...

Page 53: ...chPressure Open inwc Pa Nat Propane Nat 3 5 872 10 0 2490 3 5 872 4 44 4 55 4 42 2 140 60 2 6 647 2 5 623 300 149 220 104 1013812 1 5 374 1 3 324 1013813 1 2 299 1 0 249 HighAltitude LongVent Kit Part...

Page 54: ...adNo PressureSwitch Pad No BlowerSwitchPressure Close inwc Pa BlowerSwitchPressure Open in wc Pa TransitionSwitchPressure Close in wc Pa TransitionSwitchPressure Open inwc Pa Nat 3 5 872 4 42 115 60 1...

Page 55: ...78 414 593 280 802 378 527 249 719 339 634 299 545 257 N9MPDO5OF12 9MPDO5OF12 1 5 Denotes Brand Rnd_ _ee_ Low Med L Med H Hi _ Tap in wc Pa CFM L s CFM L s CFM L s CFM L s _ _ 0 10 25 826 390 1083 511...

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Page 57: ...th Sides or Bottom plus One Side 3 10OJ20 Reduce airflow by 5 if Bottom Only return 4 125J20 Reduce airflow by 5 if Bottom Only return 5 Gray area is above maximum temperature rise range CFM Cubic Fee...

Page 58: ...nd 180 seconds cooling or heat pump 90 seconds 10 Ignition lockout will occur after four consecutive unsuccessful trials for ignition Control will auto reset after three hours 11 Blower motor and indu...

Page 59: ...er or your distributor or branch for information or assistance The qualified installer or agency must use only factory authorized and listed kits or accessories when modifying this product PRODUCT NOM...