ICP 9UHX060F12, Installation Instructions Manual

Page 1: ...entifies the most serious hazards which will result in severe personal injury or death WARNING signifies hazards which could result in personal injury or death CAUTION is used to identify unsafe pract...

Page 2: ...ented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state o...

Page 3: ...alve turned ON Type of Gas Natural Lj Filter Type and Size Propane Lj Calculated Firing Rate See Checks and Adjustments Section Heating Check Measured Line Pressure when Firing Unit Measured Manifold...

Page 4: ...o be handled by a duct s sealed to the furnace casing and terminating outside the space containing the furnace A gas fired furnace for installation in a residential garage must be installed as specifi...

Page 5: ...gure 17 1 Disconnect the 5 8 15 9mm OD rubber hose from the vent drain fitting that is located downstream of the combustion blower Insert a funnel into the hose and pour four 4 ounces of sanitary type...

Page 6: ...urnace is to be suspended from the floor joists in a basement or a crawl space or the rafters in an attic it is necessary to use steel pipe straps or an angle iron frame to attach the furnace These st...

Page 7: ...Bottom Capacity A B C D E 9UHX060F12 191 8 175 8 21 8 143 4 43 6 41 2 21 2 91 2 485 8 447 7 54 374 7 111 1 114 3 83 5 2413 9UHXO8OJ12 223 4 211 4 115 16 183 4 43 6 41 2 25 8 113 8 577 9 539 8 492 478...

Page 8: ...for upflow installations or top to bottom for horizontal installations Vent and CombustionAir Connections For venting information literature call 931 270 4100 with the complete model and serial number...

Page 9: ...eration will be adversely affected If the furnace is to be installed in a crawl space consult local codes A suitable concrete pad or blocks are recommended for crawl space installation on the ground N...

Page 10: ...n GasVent tlet 2 alternate InletAir 1 OutletAirOpening Mustbe Within12 304 8mm of ceiling 1 1SquareInch per4000 BTUH 2 1SquareInch per2000 BTUH ConfinedSpaceInstallation NOTE A confined space is defin...

Page 11: ...Known Air Infiltration Rate Method is used The Known Air Infiltration Rate Method shall be used if the infiltration rate is known to be less than 0 40 air changes per hour ACH and equal to or greater...

Page 12: ...t rating for all gas appliances in the space In spaces that use the Indoor Combustion Air Method infiltration should be adequate to provide air for combustion ventilation and dilution of flue gases Ho...

Page 13: ...Code 9 After it has been determined that each appliance connected to the venting system properly vents when tested as outlined above return doors windows exhaust fans fireplace dampers and any other...

Page 14: ...eight is allowed to rest on the combustion blower 7 Exhaust vent piping or air inlet piping diameter MUST NOT be reduced 8 All exhaust vent piping from the furnace to termination MUST slope upwards A...

Page 15: ...90 elbows with 2 50 8mm PVC pipe or 40 12 2m 5 90 elbows with 3 76 2mm PVC pipe 100 000 BTUH Furnace 30 9 1m 4 90 elbows with 2 50 8mm PVC pipe or 40 12 2m 5 90 elbows with 3 76 2mm PVC pipe The minim...

Page 16: ...ended above or 12 inches 30 am 12 inches 30 cm below vent terminal of the furnace to a dryer or water heater vent or other appliance s direct vent intake or exhaust N Clearance to the vent terminal of...

Page 17: ...ng vent stack p Clearance above paved sidewalk or paved 7 feet 2 13m driveway located on public property 1 In accordance with the current CSA B149 1 Natural Gas and Propane Installation Code 2 In acco...

Page 18: ...wer shelf Figure 9 during operation See Figure 17 for proper routing and installation of the overflow _igu_ii_ i i iii Drain Tube Clip Location iiiiiiiiiiiiiiiii_iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii...

Page 19: ...7mm CPVC from loose parts bag as shown in the illustration above Cut the black drain tube 5 8 15 9mm ID in loose parts bag to length to fit between trap and tube connector through grommet Clamp both...

Page 20: ...A standard field supplied 2 50 8mm PVC tee or A 2 50 8mm PVC coupling fastened onto the drain tee Install tee trap into bottom of tee Remove knockout from the side of the furnace casing where drain t...

Page 21: ...A 2 50 8mm PVC coupling fastened onto the drain tee Install tee trap into bottom section of tee Remove knockout from the side of the furnace casing where drain tube will exit Install casing grommet bl...

Page 22: ...onnect the black 1 2 12 7mm ID drain tube from the Vent Drain to the trap Secure connections with clamps 25 24 84 Connect the 3 16 4 8mm ID relief tube to the middle port on the trap If an extension i...

Page 23: ...ce casing where drain tube will exit Mount the trap externally to the bottom side of the unit using the two screws provided in the location shown Cut the corrugated tube as shown in the illustration a...

Page 24: ...extension is required use the black 1 2 12 7mm OD barbed coupling and the black 1 2 12 7mm ID drain tube in the loose parts bag Cut tube to length Secure connections with clamps 25 24 89 Connect the 3...

Page 25: ...e of the furnace casing where drain tube will exit Mount the trap externally to the bottom side of the unit using the two screws provided in the location shown Cut the corrugated tube as shown in the...

Page 26: ...joints until the pipe preassembty process is complete Combustion Air Pipe Connection Dual Certified or Direct Vent Install the air intake coupling and gasket to the furnace with the four 4 screws Note...

Page 27: ...e socket Quickly apply a heavy coat of cement to the pipe end and insert pipe into fittings with a slight twisting movement until it bottoms out NOTE Cement MUST be fluid while inserting pipe If NOT r...

Page 28: ...he vertical roof termination should be sealed with a plumbing roof boot or equivalent flashing The inlet of the intake pipe and end of the exhaust vent must be terminated no less than 12 307 8mm above...

Page 29: ...ates 12 304 8mm Min Sustained0 F 17 C and below for Gradeor Snow Level 24 hoursor more consecutivehours _ _ _ Dimension A istouching or 2 50 8mm maximum separatior ______________ _____ _ _ _i____i__ _...

Page 30: ...ent fire department etc should be consulted before installation to determine the need to obtain a permit Consignes speciales pour I installation de ventillation au Canada L installation faite au Canad...

Page 31: ...rew may be used to secure the rain cap to the pipe instead of cementing when field disassembly is desired for cleaning See Figure 31 If assembly needs to be extended to meet height or side wall thickn...

Page 32: ...RBON MONOXIDE POISONING HAZARD Failure to follow this warning could result in personal injury or death Do not operate the furnace with the rain cap removed as recirculating of the flue gases may occur...

Page 33: ...r to NFPA 54 ANSI Z223 1 for proper gas pipe size It is recommended that a manual equipment shutoff valve be installed in the gas supply line outside the furnace Locate valve as close to the furnace a...

Page 34: ...3 4 44 3 2 44 3 1 950 44 3 5 44 3 3 44 3 2 44 3 1 45 3 6 975 44 3 3 44 3 1 45 3 7 45 3 5 45 3 4 1000 44 3 2 45 3 6 45 3 5 45 3 4 45 3 2 1050 46 3 6 45 3 3 45 3 2 45 3 1 46 3 1 1100 46 3 3 45 3 0 46 3...

Page 35: ...E OR EXPLOSION HAZARD Failure to follow this warning could result in personal injury death and or property damage Turn OFF electric power at disconnect and gas supply at manual valve in gas line when...

Page 36: ...ation on right side can be used 1 Remove bag containing two hole plugs and two self tapping screws from loose parts bag in blower compartment 2 Remove two screws holding J Box to casing 3 Move large h...

Page 37: ...cooling coil it is recommended that the outlet duct be provided with a removable access panel This panel should be accessible when the furnace is installed so the exterior of the heat exchanger can be...

Page 38: ...apor barrier 2 Insulate ductwork in indoor unconditioned areas with a minimum of 1 25 4mm insulation with indoor type vapor barrier Filters A Filter must be used Filters are not supplied with these fu...

Page 39: ...sult in personal injury death and or property damage If any sparks odors or unusual noises occur immediately shut OFF power to furnace Check for wiring errors or obstruction to blower Gas Supply Press...

Page 40: ...Figure 45 Ignitor Location 21 16 52 4 5j1 8 CZ J_ NOTE Flame sensor has a different orientation in all 050 models TemperatureRiseCheck The blower speed MUST be set to give the correct air temperature...

Page 41: ...heating speed Hard Wired ContinuousFan Operation A terminal is provided on the furnace control board located in the circulating blower compartment for operation of the continuous fan option This conn...

Page 42: ...l Fan demands from furnace control for heat coot or G will override hard wired speed tap NOTE 3 EAC is NOT active for hard wired mode but IS active for fan demands from furnace control for heat cool a...

Page 43: ...ious Diagnostic Code ON SOLID Soft Lockout Furnace Control Error 1 hr delay If code repeats immediately following power reset then replace control 1 Flash Not used 2 Flashes Pressure switch es closed...

Page 44: ...z onta l i i International Comfort Products LLC Lewisburg TN 37091 U S A Models Dual Certified 9U HX060F 12A2 9U HX080J 12A2 9U HX080J 16A2 9U HX100 L20A2 Denotes Brand Save This Manual For Future Ref...

Page 45: ...lower Switch Pressure Close in wc Pa Blower Switch Pressure Open in wc Pa Transition Switch Pressure Close in wc Pa Transition Switch Pressure Open in wc Pa High Altitude Pressure Sw Part No Blower Sw...

Page 46: ...n wc Pa CFM Us CFM Lls CFM Lls CFM Us _ 0 1 25 1456 687 1326 626 0 2 50 1440 680 1312 619 _ 0 3 75 1420 670 1280 604 on 04 lOO1379 6511241 586 1 0 5 125 1325 625 1209 571 0 6 149 1261 595 0 7 174 1208...

Page 47: ...ON DELAY 30 SEC EAC HUM 1 0AMAX COMBINED qo u HEAT OFF DELAY FURNACE CONTROL J1 2 o 8 HEAT OFF DELAY g HEAT OFF DELAY o HEAT OFF DELAY PRINTED CIRCUIT BOARD NOTE 5 _3 5 I _0 z H Z O _ _s NEUTRALS o_...

Page 48: ...Parts 9UHX Cb cb ed I t O b_ I ed I t O ed Q t_ E O O E E O O b_ rn v v n j r O _ _ _ 7 jj j _ f j N _ 48 Specifications are subject to change without notice 44001 105006...

Page 49: ...ressure 1 1 1 1 11 Blower Exhaust 1 1 1 1 12 Valve Gas Nat 1 1 1 1 13 Sensor Flame 1 1 1 1 14 Igniter 1 1 1 1 15 Orifice Burner 44 Nat 3 4 4 5 16 Switch Limit Rollout 2 2 2 2 17 Burner Assembly 1 1 1...

Page 50: ...only Heil only Heil only Heil only Tempstar only Tempstar only Tempstar only Strap Capacitor 1 1 Part Number 1012866 1012867 1012868 1012603 1012604 1012605 1172005 1172006 1172007 1172969 721020008...

Page 51: ...ontrol Mounting 1 1 1 1 JJ Tube Sensor 1 1 1 1 1 1 1 KK Trap Drain Assembly 1 1 1 1 LL Sightglass Comfortmaker Heil 1 1 1 1 Tempstar Only 1 1 1 1 NN Retainer Clip 1 1 1 1 QQ Gasket Trap 1 1 1 1 RR Bra...

Page 52: ...1 2 ID Drain Tubing 5 8 ID Drain Connector 3 4 x 1 2 Elbow 1 2 CPVC street Plate Cover Gasket Cover Plate Trap Drain Tee Connector Relief Tube 1014488 4 4 4 4 1171990 4 4 4 4 1175880 1 1 1 1 1013830...