ICP AMT098SDMA, Installation Instructions And Owner'S Manual

Page 1: ...PLEASE KEEP THIS MANUAL NEAR THE FURNACE FOR FUTURE REFERENCE MODEL AMT098SDMA AMT098SVMA OLR098A12A OLV098A12A c us Attention Do not tamper with the unit or its controls Call a qualified service technician Manufactured by UTC Canada Corporation ICP Division 3400 Industrial Boulevard Sherbrooke Quebec Canada J1L 1V8 Printed in Canada Printed on 100 recycled paper 2008 05 08 X40153 Rev A 445 01 404...

Page 2: ... 9 3 1 START UP 9 3 2 OPERATING SEQUENCE OIL HEATING MODE 9 3 3 CHECKS AND ADJUSTMENTS 9 4 MAINTENANCE 11 4 1 CLEANING THE HEAT EXCHANGER 11 4 2 CLEANING THE BLOCKED VENT SHUT OFF DEVICE BVSO 11 4 4 REPLACING THE NOZZLE 11 4 5 REPLACING THE OIL FILTER 11 4 6 REPLACING THE AIR FILTER 11 5 FURNACE INFORMATION 12 TABLES AND FIGURES TABLE 1 TECHNICAL SPECIFICATIONS 13 TABLE 2 AIR FLOW DATA MODELS WITH...

Page 3: ...rnace Installations and repairs performed by unqualified persons can result in hazards to them and to others Installations must conform to local codes or in the absence of same to codes of the country having jurisdiction The information contained in this manual is intended for use by a qualified technician familiar with safety procedures and who is equipped with the proper tools and test instrumen...

Page 4: ... or on a dirt floor in a crawl space for example it is recommended to install the unit on a cement base 2 5 cm to 5 0 cm 1 to 2 thick The unit must be installed in an area where the ambient and return air temperatures are above 15 C 60 F In addition the furnace should be installed as closely as possible to the vent so that the connections are direct and kept to a minimum The heater should also be ...

Page 5: ...urely in place 2 Remove the burner drawer assembly or the air tube assembly 3 Install the nozzle refer to Technical Specifications p 13 4 Check the electrode settings 5 Make the electrical connections 6 Complete oil line connections 2 4 1 Nozzles The burner comes equipped with an appropriate nozzle However if another size or a replacement nozzle is required use the manufacturer s recommended spray...

Page 6: ...wn the oil burner The device will then need to be re armed MANUALLY Refer to the detailed instructions and wiring diagrams supplied with the BVSO for the installation and wiring procedures The length of wires supplied with the unit is such that the safety device must be installed between the flue outlet of the appliance and the draft regulator as indicated in the instructions It is also essential ...

Page 7: ...e that the tank is full of clean oil Use No 1 or No 2 Heating Oil ASTM D396 U S or in Canada use No 1 or No 2 Furnace Oil A manual shut off valve and an oil filter shall be installed in sequence from tank to burner Be sure that the oil line is clean before connecting to the burner The oil line should be protected to eliminate any possible damage Installations where the oil tank is below the burner...

Page 8: ...CONDITIONING MODE SW2 COOL DIP Switch Positions I 2 I POSITION OFF A OFF B ON C ON D Output Tons 3 0 2 5 2 0 1 5 CFM ADJUSTMENTS ALL MODES SW3 ADJ Adjustment DIP Switch Positions 1 I 2 I POSITION OFF OFF A ON OFF B OFF ON C ON ON D CFM HTG increase or decrease 0 13 15 N A CFM A C increase or decrease O 10 10 O DELAY ADJUSTMENTS HEATING MODE SW4 Delay DIPSwitch Positions 1 I 2 I POSITION OFF OFF A ...

Page 9: ...W R contact closes 2 The burner motor starts up to pre purge the combustion chamber for a period of 10 to 15 seconds During that time a spark is established on the electrodes 3 The solenoid valve opens and a flame is established Shortly after the electrodes cease to spark 4 Then the blower runs up to full speed The delay depends on the adjustments that were made on the electronic board which contr...

Page 10: ...nger or the use of an oversize nozzle input or high pressure pump 3 3 6 Vent Temperature Test 1 After having adjusted the burner combustion insert a thermometer into the test hole in the breech pipe 2 The vent temperature should be between 204 and 302 C 400 and 575 F If not check for improper air temperature rise pump pressure nozzle size or a badly sooted heat exchanger Also refer to section 2 5 ...

Page 11: ...on chamber should be inspected to determine if replacement is required 8 After the cleaning replace the heat exchanger baffles flue collar plate and oil burner 9 Readjust the burner for proper operation 4 2 CLEANING THE BLOCKED VENT SHUT OFF DEVICE BVSO For continuous safe operation the Blocked Vent Shut off device BVSO must be inspected and maintained annually by a qualified service technician 1 ...

Page 12: ... name and address Serial number Night START UP RESULTS Nozzle Burner adjustments CO2 Gross stack temperature Ambient temperature Chimney draft Overfire draft Test performed by Primary air Fine air Drawer Assembly Smoke scale Pressure oF oF W C W C Bacharach Ib po 2 445 01 4040 O0 12 ...

Page 13: ...03 standard and US regulation _ 85 7 I 84 6 85 7 I 84 6 3urner tube insertion length inches 2 3 4 2 3 4 4o2_1e Delavan 0 50 70A 0 60 70A 0 50 70A 0 60 70A Combustion air adjustment turbulator damper 0 3 5 1 5 25 0 3 5 1 5 25 Vlnimum and Ma 4mum pump pressure PSIG 125 to 180 135 to 170 125 to 180 135 to 170 _ FUE From CSA B212 standard and Canadian regulat ion 86 1 I 84 9 86 1 I 84 9 _ FUE From ASH...

Page 14: ...n C 1070 895 725 DELAY PROFILE FOR OIL HEATING MODE SW4 DEALY DIP switch position A 1 OFF 2 OFF B 1 ON 2 OFF C 1 OFF 2 ON D 1 ON 2 ON HEAT INPUT USGPH 0 7 0 55 0 55 All PreRun On Delay CFM Level Time 13 45 sec 13 45 sec 13 60 sec 13 30 sec ShortRun On Delay CFM Level Time 19 30 sec 19 60 sec 13 60 sec 100 0 sec Off Delay CFM Level Time 38 3 min 38 3 min 38 3 min 100 2 min PreRun and ShortRun are t...

Page 15: ... 730 690 635 Table 4 Minimum clearances from combustible material C LE ARAN C ES RECOMMANDED LOCATION APPLICATION combustible ACCESS FOR SERVICE m ateria Is FURNACE 1 24 SIDES SUPPLY PLENUM WITHIN 6 FEET OF FURNACE 1 BACK ACCESS PANEL TO BLOWER 4 24 FURNACE OR PLENUM 2 TOP HORIZONTAL WARM AIR DUCT WITHIN 6 FEET OF FURNACl 2 BOTTOM FURNACE COMBUSTIBLE FLOOR 0 HORIZONTALLY OR BELOW FLUE PIPE 4 FLUE ...

Page 16: ...Figure 2 Furnace dimensions AMT098SDMA AMT098SVMA OLR098A12A OLV098A12A i i il iHI i l il i l iiil 2 U 2 Li i_l ii l iN il iLll i r _ T v DN 1i68 R_ vA 445 01 4040 O0 16 ...

Page 17: ...Figure 3 Wiring Diagram 4 Speed Motor PSC t O9 i oo 17 445 01 4040 O0 ...

Page 18: ...Figure 4 Wiring Diagram Variable Speed Motor ECM s S S i i i 4 zi T z iz i iziz oo 7 _ d x _ _ r_ i I _ iL y s_ _ I _8 _ z_ v _ _ i _ _ o _ _x _ _ _ _ _ _ i i i N x _h i 445 01 4040 O0 18 ...

Page 19: ...COMPONENTS AND REPLACEMEN PARTS 19 445 01 4040 O0 ...

Page 20: ...PARTS LIST AMT098SDMA OLR098A12A With 4 speed motor PSC J i i i _ I i ii B50082A 445 01 4040 O0 20 ...

Page 21: ...affle 25 B03589 01 SIDE PANEL INSULATION 26 B03559 01 SIDE BAFFLE 27 B03553 ELECTRICAL BOX SPACER 28 B03549 ELECTRICAL BOX 29 R02R008 HIGH LIMIT CTL205 30F 7 in 30 B03550 ELECTRICAL BOXCOVER Panel only 31 B03118 01 ELECTRICAL KIT BVSO EXT 32 B03596 BURNER WIRE CHANEL 33 Z06G001 BLOCKED VENT SHUT OFF BVSO 225 A 34 B03472 01 BAFFLE 35 B03587 CLEAN OUT ASSEMBLY 36 B03574 PROTECTION COVER ASSEMBLY 37 ...

Page 22: ...PARTS LIST AMT098SVMA OLV098A12A With variable speed motor ECM ii I i i i i I i i B50083A 445 01 4040 O0 22 ...

Page 23: ...des panel insulation and baffle 25 B03589 01 SIDE PANEL INSULATION 26 B03559 01 SIDE BAFFLE 27 B03553 ELECTRICAL BOX SPACER 28 B03534 ELECTRICAL BOX 29 R02R008 HIGH LIMIT CTL205 30F 7 in 30 B03550 ELECTRICAL BOX COVER Panel only 31 B03118 01 ELECTRICAL KIT BVSO EXT 32 B03596 BURNER WIRE CHANEL 33 Z06G001 BLOCKED VENT SHUT OFF BVSO 225 A 34 B03472 01 BAFFLE 35 B03587 CLEAN OUT ASSEMBLY 36 B03574 PR...