ICP (F/G)9MVT, Installation Instructions Manual

Page 1: ...ATiONS 3 iNTRODUCTiON 4 CODES AND STANDARDS 4 ELECTROSTATIC DISCHARGE ESD PRECAUTIONS PROCEDURE 5 DIMENSIONS 6 LOCATION 7 LOCATION RELATIVE TO COOLING EQUIPMENT 9 AiR FOR COMBUSTION AND VENTiLATiON 9...

Page 2: ...tally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The...

Page 3: ...nd wear appropriate protective clothing safety glasses and gloves when handling parts and servicing furnaces This is the safety alert symbol N When you see this symbol on the furnace and in instructio...

Page 4: ...Heating load estimates can be made using approved methods available from Air Conditioning Contractors of America Manual J American Society of Heating Refrigerating and Air Conditioning Engineers or o...

Page 5: ...ANY WIRE CONNECTED TO THE CONTROL PRIOR TO DISCHARGING YOUR BODY S ELECTROSTATIC CHARGE TO GROUND 2 Firmly touch the clean unpainted metal surface of the furnace chassis which is close to the control...

Page 6: ...AIR INTAKE 7 1 8 181 8 3 4 222 8 3 4 222 10 1 2 267 12 1 4 311 D AIR INTAKE 40 000 14 3 16 361 12 1 2 319 7 1 8 181 60 000 17 1 2 445 15 7 8 403 8 3 4 222 80 000 17 1 2 445 15 7 8 403 8 3 4 222 100 0...

Page 7: ...This furnace must be installed so the electrical components are protected from water not be installeddirectly on any combustiblematerial other than wood flooring refer to SAFETY CONSIDERATIONS be loc...

Page 8: ...sources must be located at least 18 in 457 mm above the floor The furnace must be located or protected to avoid damage by vehicles When the furnace is installed in a public garage airplane hangar or o...

Page 9: ...rovisions of the local building codes Canadian Installations Part 8 of CAN CSA B149 1 2010 Venting Systems and Air Supply for Appliances and all authorities having jurisdiction FURNACE CORROSION HAZAR...

Page 10: ...ot be used The minimum required volume of the space varies with the number of ACH and shall be determined per Table 4 or Equations 1 and 2 Determine the minimum required volume for each appliance in t...

Page 11: ...tdoor Combustion Air Method mentioned previously and Outdoor openings shall be sized as follows Calculate the Ratio of all Indoor Space volume divided by required volume for Indoor Combustion Air Meth...

Page 12: ...condensate drain Vent Pipe Clamp Vent Elbow Clamp Collector Box Plugs Vent Elbow Collector Box Plug Condensate Trap Relief Port Pressure Switch Port P Outlet UPFLOW TRAP CONFIGURATION 1 2 Stage Units...

Page 13: ...nconverted Factory Configuration as viewed in the Downflow orientation _ _ Remove pressure switch tube from front pressure switch and discard Remove relief tube from relief Remove tube from relief por...

Page 14: ...9 Remove the screw that secures the condensate trap to the collector box 10 Remove the trap 11 Remove the relief tube from of the port on the collector box It is not necessary to remove the tube from...

Page 15: ...lamp on inlet of vent elbow Remove trap from collector box Slide relief tube in stand offs to adjust length _ ttach condensate trap with screw to collector box Vent elbow shown in alternate orientatio...

Page 16: ...ox Route pressure switch tube underneath relief tube and connect to port on collector box _ Align trap over middle and right hand port on collector box 1 AND 2 STAGE UNITS Connect relief tube to relie...

Page 17: ...move the pre formed drain tube the offset 1 2 in CPVC pipe and two spring clamps from the loose parts bag 6 Remove the formed grommet on the tube by cutting the tube along the vertical line located ab...

Page 18: ...wo spring clamps from the loose parts bag 5 Remove the formed grommet on the tube to create an elbow or straight connector See Figure 17 6 Connect the cut tube to the outlet of the condensate trap wit...

Page 19: ...air openings can be used in UPFLOW and most HORIZONTAL configurations Do not use side return air openings in DOWNFLOW configuration See Figure27 Figure 28 and Figure 29 Leveling Legs If Desired In upf...

Page 20: ...cessories MUST be connected to duct external to furnace casing Return Air Connections NOTE It is recommended that the perforated supply air duct flanges be completely removed from furnace when install...

Page 21: ...oncombustible Flooring 19 1 2 21 5 8 20 1 8 22 1 4 subbase not required 495 549 511 565 Downflow Applications on Noncombustible Flooring 19 3 8 19 20 19 5 8 21 subbase not required 492 483 508 498 533...

Page 22: ...om floor joists rafters or trusses or installed on a non combustible platform blocks bricks or pad Suspended Furnace Support The furnace may be supported under the entire length of the furnace with th...

Page 23: ...he cover attachment shall prevent leaks Connect supply air duct to flanges on furnace supply air outlet Bend flange upward to 90 with wide duct pliers See Figure 22 The supply air duct must be connect...

Page 24: ...ed in Figure 29 each opening used will require a filter A filter rack or any field supplied accessory air cleaner can also be installed in the common return duct prior to entering the return air openi...

Page 25: ...4 1 2 OPE i NG 0 B A Lt0F031 m o 22 5 t 6 566 4 e 3 A I 28 7 16 722 2 o 3 o o o o e e e e o 2 3 t 6 _ 55 5 Table 7 Dimensional Drawing in mm FURNACE KIT NO A B WIDTH NAH B00501FF 14 3 16 11 3 8 14 1 4...

Page 26: ...an open flame Use a commercially available soap solution made specifically for the detection of leaks to check all connections A fire or explosion may result causing property damage personal injury or...

Page 27: ...local and national plumbing and gas codes before the furnace has been connected Refer to current edition of NSCNGPIC in Canada After all connections have been made purge lines and check for leakage a...

Page 28: ...K HAZARD Failure to follow this warning could result in personal injury or death Blower door switch opens 115 v power to control No component operation can occur Do not bypass or close switch with blo...

Page 29: ...g plate or Table9 for equipment electrical specifications U S A Installations Make all electrical connections in accordance with National Electrical Code NEC ANSI NFPA 70 and any local codes or ordina...

Page 30: ...strain relief wire tie on furnace wiring harness 4 Connect any code required external disconnect s to field power wiring 5 Route external field power wires through holes in electrical box and casing 6...

Page 31: ...on configuring the furnace control board Consult the thermostat installation instructions for specific information about configuring the thermostat Accessories See Figure 39 1 Electronic Air Cleaner E...

Page 32: ...NIT SIZE 40 000 60 000 80 000 100 000 120 000 VOLTS HERTZ PHASE 115 60 1 115 60 1 115 60 1 115 60 1 115 60 1 F G 9MXE SINGLE STAGE FURNACES OPERATING VOLTAGE RANGE Maximum Minimum 127 104 127 104 127...

Page 33: ...RO l _NUDRuFcACR E EAC 1 TERMINAL MOTOR CONNECTOR 115 VAC 1 0 AMP MAX Figure 41 Two Stage Furnace Control for ECM Blower Motor SELECT CHART TSTAT HEAT SW TYPE 0FF DELAY NF 1 STG 2 3 90 i STAT I_ I_ SE...

Page 34: ...NEUTRAL CONNECTIONS TEST TWIN TWINNING AND OR COMPONENT TEST TERMINAL HUMIDIFIER TERMINAL 24 VAC 0 5 AMP MA _ TRANSFORMER2 ViC CONNECTIONS COM BLUE 24VAC RED P1 LOW VOLTAGE MAIN _O_ _ HARNESS CONNECTO...

Page 35: ...ntes ainsi que I usage approprie de I appr_t et ciment Tout arret feu et solin de toit utilises avec ce systeme doivent _tre des materiaux listes UL Uacceptation du standard Canadien CAN CSA B149 est...

Page 36: ...together in the same atmospheric pressure zone either through the roof or a sidewall roof termination preferred See Figure 62 for required clearances Ventilated Combustion Air Systems In a ventilated...

Page 37: ...Pipe Fittings PVC Pipe Fittings CPVC Fittings CPVC Pipe CPVC Pipe For CPVC SOLVENT CEMENT AND PRIMERS Solvent Cement Solvent Cement Solvent Cement Primer ABS Pipe For PVC PVC Pipe Upflow Vertical Vent...

Page 38: ...pter and secure with a 7 x 1 2tin sheet metal screw Representative drawing only some models may vary in appearance Al1308 Any other unused be used for combustion air connection required position UPFLO...

Page 39: ...only some models may vary in appearance Downflow Right Vent Rotate vent elbow to required position Al1311 Any other knockout may be used for combustion air connection 9 DOWNFLOW RIGHT CONFiGURATiON _...

Page 40: ...nd Saskatchewan are located at the end of this section Combustion air direct vent 2 pipe system only and vent pipe must terminate outside structure either through sidewall or roof For vent termination...

Page 41: ...for the Provinces of Alberta and Saskatchewan The Provinces of Alberta and Saskatchewan require a minimum unobstructed distance of 4 ft 1 2m from the foundation to the property line of the adjacent l...

Page 42: ...10 in 254mm m_imum pipe Fengh m_n_mum clearance above highest anticipated whichever is greater Sidewall Termination with Straight Pipe preferred Maintain 12 in 3O5mm minimum clearance above highest an...

Page 43: ...exposed pipe length s 4 When combustion air inlet piping is installed above a suspended ceiling the pipe MUST be insulated with moisture resistant insulation such as Armafiex or other equivalent type...

Page 44: ...ome mode_s may vary in appearance Figure 58 _Horizontal Right Vent Configuration _ _ ALTERNATE COMBUSTION CONNECTmONS HORIZONTAL RIGHT VERTICAL VENT Representative drawing Ol y some models may vary in...

Page 45: ...d coat 13 While cement is still wet twist pipe into socket with 1 4 in turn Be sure pipe is fully inserted into fitting socket 14 Wipe excess cement from joint A continuous bead of cement will be visi...

Page 46: ...rmination kit using the guidelines provided in section Locating The Vent Termination in this instruction 1 Cut one 4 in diameter hole for 2 in kit or one 5 in diameter hole for 3 in kit 2 Loosely asse...

Page 47: ...pe hangar Ventilated Combustion Air intake termination in crawl space 3 76 mm t 12 305 ram CRAWL SPACE Figure 61 _Attic Vent Termination t throuhgb __ _ J roof flashmng Ventilated Combustion Air intak...

Page 48: ...4 7kW K Clearanceto amechanicalair supplyinlet 6 ft 1 8m 3ft 9 m above if within 10 3m horizontally For clearancesnot spedfied in ANSI Z223 1 NFPA54 orCAN 12 in 305 ram Permittedonly if veranda porch...

Page 49: ...914 ram for appliances J combustionair inlet to any other appliance 100 000Btuh 30kW opening K Clearanceto a mechanicalair supplyinlet 6 ft 1 83m 3 ft 9 m aboveif within 10ft 3 m horizontally 12in 305...

Page 50: ...54 6 60 000 I 16 I 4 9 I 103 31 4 186 56 7 207 63 1 5001 to 6000 80 000 49 14 9 137 41 8 183 55 8 200 61 0 1524 to 1829 100 000 12 3 7 85 25 9 188 57 3 208 63 4 120 000 74 22 6 199 60 7 40 000 I 21 I...

Page 51: ...N A N A 25 19 17 N A N A 7 6 5 8 5 2 N A N A 14 7 5 N A N A 4 3 2 1 1 5 N A N A 7 0 0 N A N A 2 1 0 O 0 O N A N A Ft 30 61 61 54 N A 30 135 163 142 N A 30 135 191 166 N A 20 10 M 9 1 18 6 18 6 16 5 N...

Page 52: ...0 150 0 125 0 20 0 70 0 175 0 177 0 147 0 20 10 M 6 1 19 5 19 5 17 1 14 3 6 1 21 3 52 7 45 7 38 1 6 1 21 3 53 3 53 9 44 8 Ft 20 0 32 0 30 0 22 0 11 0 20 0 70 0 104 0 87 0 67 0 20 0 70 0 124 0 104 0 82...