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SERVICE AND TECHNICAL SUPPORT MANUAL

Gas Furnace: (F/G)9MVE

Specifications  subject to change without notice.

31

440 04 4800 00

valve GV

M, stopping gas flow to the burners, and

de

energizing the humidifier terminal HUM. The

inducer motor IDM will remain energized for a

15

second post

purge period. The blower motor

BLWM and air cleaner terminal EAC

1 will remain

energized at low

heat airflow or transition to low

heat

airflow for 90, 120, 150, or 180 seconds (depending

on selection at blower

OFF delay switches). The

furnace control CPU is factory

set for a 120

second

blower

OFF delay.

2.

Two

Stage Thermostat and Two

Stage Heating

 

See 

Figure 18

Figure 21

 for thermostat connections.

NOTE

:  In this mode the low

heat only switch SW1

2 must be

ON to select the low

heat only operation mode in response to

closing the thermostat R

to

W1 circuit. Closing the thermostat

R

to

W1

and

W2 circuits always causes high

heat operation,

regardless of the setting of the low

heat only switch.

The wall thermostat “calls for heat”, closing the R

to

W1 circuit

for low

heat or closing the R

to

W1

and

W2 circuits for

high

heat. The furnace control performs a self

check, verifies

the low

heat and high

heat pressure switch contacts LPS and

HPS are open, and starts the inducer motor IDM in

high

speed.

The start up and shut down functions and delays described in

item 1. above apply to the 2

stage heating mode as well,

except for switching from low

 to high

Heat and vice versa.

a.

Switching from Low

 to High

Heat

 

 If the

thermostat R

to

W1 circuit is closed and the

R

to

W2 circuit closes, the furnace control CPU will

switch the inducer motor IDM speed from low to high.

The high

heat pressure switch relay HPSR is

de

energized to close the NC contact. When

sufficient pressure is available the high

heat pressure

switch HPS closes, and the high

heat gas valve

solenoid GV

HI is energized. The blower motor

BLWM will transition to high

heat airflow five seconds

after the R

to

W2 circuit closes.

b.

Switching from High

 to Low

Heat

 

If the

thermostat R

to

 W2 circuit opens, and the R

to

W1

circuit remains closed, the furnace control CPU will

switch the inducer motor IDM speed from high to low.

The high

heat pressure switch relay HPSR is

energized to open the NC contact and de

energize

the high

heat gas valve solenoid GV

HI. When the

inducer motor IDM reduces pressure sufficiently, the

high

heat pressure switch HPS will open. The gas

valve solenoid GV

M will remain energized as long

as the low

heat pressure switch LPS remains closed.

The blower motor BLWM will transition to low

heat

airflow five seconds after the R

to

W2 circuit opens.

3.

Cooling mode

The thermostat “calls for cooling”.
a.

Single

Speed Cooling

 

See 

Figure 18

 and 

Figure 20

 for thermostat

connections 

The thermostat closes the R

to

G

and

Y circuits.

The R

to

 Y circuit starts the outdoor unit, and the

R

to

G

and

Y/Y2 circuits start the furnace blower

motor BLWM on cooling airflow. Cooling airflow is

based on the A/C selection shown in 

Table 5

. The

electronic air cleaner terminal EAC

1 is energized

with 115 vac when the blower motor BLWM is

operating. 

When the thermostat is satisfied, the R

to

G

and

Y

circuits are opened. The outdoor unit will stop, and

the furnace blower motor BLWM will continue

operating at cooling airflow for an additional 90

seconds. Jumper Y/Y2 to DHUM to reduce the

cooling off

delay to 5 seconds. (See 

Figure 4

)

b.

Two

Stage Thermostat and Two

Speed Cooling 

See 

Figure 19

 and 

Figure 21

 for thermostat

connections

The thermostat closes the R

to

G

and

Y1 circuits for

low

cooling or closes the R

to

G

and

Y1

and

Y2 circuits for

high

cooling. The R

to

Y1 circuit starts the outdoor unit on

low

cooling speed, and the R

to

G

and

Y1 circuit starts the

furnace blower motor BLWM at low

cooling airflow which is the

CF (continuous fan) selection as shown in 

Figure 5

. The

R

to

Y1

and

Y2 circuits start the outdoor unit on high

cooling

speed, and the R

to

  G

and

Y/Y2 circuits start the furnace

blower motor BLWM at high

cooling airflow. High

cooling

airflow is based on the A/C (air conditioning) selection shown in

Figure 5

The electronic air cleaner terminal EAC

1 is energized with 115

vac whenever the blower motor BLWM is operating. 

When the thermostat is satisfied, the R

to

G

and

Y1 or R

to

G

and

Y1

and

Y2 circuits are opened. The outdoor unit

stops, and the furnace blower BLWM and electronic air cleaner

terminal EAC

1 will remain energized for an additional 90

seconds. Jumper Y1 to DHUM to reduce the cooling off

delay

to 5 seconds. (See 

Figure 16

)

4.

Dehumidfy Mode

 

See 

Figure 18

Figure 24

 for thermostat connections. 

The H output on the humidify sensing thermostat should

be connected to the furnace control thermostat terminal

DHUM. When there is a dehumidify demand, the DHUM

input is activated, which means 24 vac signal is removed

from the DHUM input terminal. In other words, the DHUM

input logic is reversed. The DHUM input is turned ON

when no dehumidify demand exists.

Activation/Deactivation

Once 24 vac is detected by the furnace control on the

DHUM input, the furnace control operates in dehumidify

mode. If the DHUM input is low for more than 48 hours,

the furnace control reverts back to non

dehumidify

mode. 

The cooling operation described in Item 3, Cooling

mode. above also applies to operation with a humidity

sensing thermostat. The exceptions are listed below:
a.

Low Cooling

When the R

to

G

and

Y1 circuit is

closed and there is a demand for dehumidification,

the low cooling airflow demand is reduced by 10

percent.

b.

High

Cooling

When the R

to

G

and

Y/Y2 circuit is

closed and there is a demand for dehumidification,

the high cooling airflow demand is reduced by 10

percent.

c.

Cooling off

delay

When the “call for cooling” is

satisfied and there is a demand for dehumidification,

the cooling blower

off delay is decreased from 90

seconds to 5 seconds.

5.

Continuous Blower Mode

 

When the R

to

G circuit is closed by the thermostat, the

blower motor BLWM will operate at continuous blower

airflow. Continuous blower airflow selection is initially

based on the CF (continuous fan) selection shown in

Figure 5

. Factory default is shown in 

Figure 5

. Terminal

EAC

1 is energized as long as the blower motor BLWM

is energized. 

During a call for heat, the furnace control CPU will

transition the blower motor BLWM to continuous blower

airflow, low

heat airflow, or the mid

range airflow,

whichever is lowest. The blower motor BLWM will remain

ON until the main burners ignite then shut OFF and

remain OFF for the blower

ON delay (45 seconds in

low

heat, and 25 seconds in high

heat), allowing the

furnace heat exchangers to heat up more quickly, then

restarts at the end of the blower

ON delay period at

Summary of Contents for F9MVE0401410A

Page 1: ...pictures or product labels The signal word WARNING is used throughout this manual in the following manner Safety alert symbol When you see this symbol on the unit and in instructions or manuals be al...

Page 2: ...eath WARNING signifies hazards which could result in personal injury or death CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage NOTE...

Page 3: ...Manual Gas Shut off Upstream of Furnace Drip Leg Gas Valve turned ON Type of Gas Natural Propane Filter Type and Size Shade in Final Furnace Settings Below OAT PL9 PL4 PL7 SW 1 SW2 SW3 SW4 O N 8 7 6 5...

Page 4: ...r high stage cooling airflow when a two stage outdoor unit is used Refer to the Adjustments section for set up switch configurations To set the desired cooling airflow 1 Remove blower door 2 Locate A...

Page 5: ...xchanger failures WARNING FURNACE DAMAGE HAZARD Failure to follow this caution may result in reduced furnace life DO NOT redrill orifices Improper drilling burrs out of round holes etc can cause exces...

Page 6: ...ce No 44 Furnace is shipped with No 44 orifices In this example all main burner orifices are the correct size and do not need to be changed to obtain proper input rate Manifold pressure 3 4 in w c 847...

Page 7: ...ssure tap plug to gas valve e Remove jumpers R to W W1 and R to W2 FIRE HAZARD Failure to follow this warning could result in personal injury death and or property damage Re install manifold pressure...

Page 8: ...TERMINAL 115 VAC 1 0 AMP MAX PL1 LOW VOLTAGE MAIN HARNESS CONNECTOR TERMINALS HARNESS CONNECTOR TRANSFORMER 24 VAC CONNECTIONS 3 AMP FUSE STATUS AND COMM LED LIGHTS SW1 SETUP SWITCHES AND AND ECM BLO...

Page 9: ...0 300 21 171 343 857 62 58 116 290 22 164 327 818 64 56 112 281 23 157 313 783 66 54 109 273 24 150 300 750 68 53 106 265 25 144 288 720 70 51 103 257 26 138 277 692 72 50 100 250 27 133 267 667 74 48...

Page 10: ...43 3 8 1 6 42 3 2 1 4 850 44 3 8 1 6 43 3 5 1 5 43 3 6 1 5 43 3 7 1 6 875 44 3 6 1 5 44 3 7 1 6 43 3 4 1 4 43 3 5 1 5 4000 900 44 3 4 1 4 44 3 5 1 5 44 3 7 1 5 44 3 8 1 6 1219 925 44 3 2 1 4 44 3 4 1...

Page 11: ...re and airflow FURNACE DAMAGE HAZARD Failure to follow this caution may result in S Overheating the heat exchangers or condensing flue gases in heat exchanger areas not designed for condensate S Short...

Page 12: ...SWITCH SW1 7 and 8 POSITION 90 OFF OFF 120 ON OFF 150 OFF ON 180 ON ON Adjust Cooling Airflow High Speed and Low Speed Cooling The ECM blower can be adjusted for a range of airflows for low speed or...

Page 13: ...0 seconds to 180 seconds See table in Adjustments section or refer to unit wiring diagram SW4 3 CFM per ton Adjust OFF Allows additional CFM per ton selections when used with SW 1 5 325 CFM per ton no...

Page 14: ...this method to check limit control it can be established that limit is functioning properly and will operate if there is a restricted return air supply or motor failure If limit control does not funct...

Page 15: ...50 1110 1075 1045 1005 Cooling SW2 OFF OFF ON 725 660 600 520 435 See note 4 OFF ON OFF 780 725 660 615 540 See note 4 OFF ON ON 975 925 875 835 785 750 690 655 610 570 ON OFF OFF 1160 1120 1090 1045...

Page 16: ...1015 825 630 485 405 325 See note 4 OFF ON OFF 1080 895 815 740 690 615 555 475 See note 4 OFF ON ON 1155 1080 1020 940 890 825 785 710 660 590 ON OFF OFF 1310 1260 1195 1140 1075 1025 970 925 875 81...

Page 17: ...sposal CAUTION ELECTRICAL SHOCK FIRE OR EXPLOSION HAZARD Failure to follow this warning could result in personal injury or death or property damage Before installing modifying or servicing system main...

Page 18: ...e label located on control door or Figure 15 and the troubleshooting guide which can be obtained from your distributor Retrieving Stored Fault Codes The stored status codes will NOT be erased from the...

Page 19: ...ion device access doors removed WARNING CUT HAZARD Failure to follow this caution may result in personal injury Sheet metal parts may have sharp edges or burrs Use care and wear appropriate protective...

Page 20: ...Figure 9 for steps 5 through 14 5 Remove screws securing blower assembly to blower shelf and slide blower assembly out of furnace Detach ground wire and disconnect blower motor harness plugs from blow...

Page 21: ...ture rise as shown in Adjustments Section Adjust temperature rise as shown in Adjustments Section Cleaning Burners and Flame Sensor The following items must be performed by a qualified service technic...

Page 22: ...Surface Igniter NOTE Use propane resistant pipe dope to prevent leaks Do not use Teflon tape 13 Install the gas pipe to the gas valve Figure 12 Igniter Position Side View L12F041 2 in 2 5 mm 3 8 in 3...

Page 23: ...xternal shut off or gas meter 3 Remove control door and set aside 4 Turn electric switch on gas valve to OFF 5 Disconnect external drain from condensate drain elbow or drain extension pipe inside the...

Page 24: ...ring diagram and reconnect wires to flame rollout switch gas valve igniter and flame sensor 10 Turn on gas and electrical supplies to furnace 11 Check furnace operation through two complete heat opera...

Page 25: ...ied 3 8 in 9 5 mm ID tube to the open port on the collector box 6 Insert a field supplied funnel into the tube 7 Pour 1 quart of anti freeze solution into the funnel tube Antifreeze should run through...

Page 26: ...SERVICE AND TECHNICAL SUPPORT MANUAL Gas Furnace F G 9MVE Specifications subject to change without notice 440 04 4800 00 26 Figure 15 Service Label 338317 2 Rev H...

Page 27: ...SERVICE AND TECHNICAL SUPPORT MANUAL Gas Furnace F G 9MVE Specifications subject to change without notice 27 440 04 4800 00 Figure 16 Wiring Diagram 338317 2 Rev H...

Page 28: ...t flashes When done put setup switch SW1 1 in the OFF position Was there a previous status code other than the heartbeat Go to section below for the status code that was flashed Does the control respo...

Page 29: ...gh heat then switch to low heat check manifold pressure If OK check burner carryover and flame sensor location Clean flame sensor with fine steel wool and recheck current Nominal current is 4 0 to 6 0...

Page 30: ...t high speed and the high heat pressure switch relay HPSR is de energized to close the NC contact When sufficient pressure is available the high heat pressure switch HPS closes and the high heat gas v...

Page 31: ...ll continue operating at cooling airflow for an additional 90 seconds Jumper Y Y2 to DHUM to reduce the cooling off delay to 5 seconds See Figure 4 b Two Stage Thermostat and Two Speed Cooling See Fig...

Page 32: ...ed with a heat pump the furnace control automatically changes the timing sequence to avoid long blower off times during demand defrost cycles Whenever W W1 is energized along with Y1 or Y Y2 the furna...

Page 33: ...800 00 Figure 20 Variable Speed Furnace with Single Stage Heat Pump Dual Fuel L09F026 NOTE 9 Figure 21 Variable Speed Furnace with Two Stage Heat Pump Dual Fuel L09F028 NOTE 9 Figure 22 Variable Speed...

Page 34: ...stallation Instructions for additional information and setup procedure 4 When using a Humidity Sensing Thermostat set DEHUMIDIFY OPTIONS to H DE ENRGZD FOR DEHUM 5 Optional connection If wire is conne...

Page 35: ...Module when used Inducer motor capacitor when used Collector box Condensate trap Condensate trap elbow Gaskets WARNING FIRE EXPLOSION ELECTRICAL SHOCK AND CARBON MONOXIDE POISONING HAZARD Failure to f...

Page 36: ...Two stage FEATURE B Base AFUE Efficiency E Extra AFUE Efficiency C Communicating D Dual Certified 2 pipe or 1 pipe R 2 pipe only S Single stage T Two stage N Standard L Low Nox FEATURE 040 40 000 BTU...

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