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GWA

 

Gas-Fired Water Boilers – 

Boiler Manual

8

Part Number 670 01 1001 00

1. Connect from draft hood or vent damper outlet to chimney or

vent with same size vent connector.

2. Where possible, vertical venting to the outside from the draft

hood or vent damper outlet will offer best performance.

3. Where horizontal vent connector is used, slope upward at least

¼" per lineal foot toward chimney or vent and support with
hangers to prevent sagging.

4. Breeching must not be connected to any portion of a mechanical

draft system that can operate under positive pressure.

Long horizontal vent connector, excessive number
of elbow or tees, or other obstructions that restrict
the flow of combustion gases should be avoided.
Severe personal injury, death or substantial property
damage could result.

Install vent piping

These systems are used on gas-fired boilers with
vent dampers as shipped from factory. Boiler will not
operate without vent damper installed.
Only vent dampers listed in the Replacement parts
list on page 29 are certified for use with GWA boilers.
Any other vent damper installed could cause severe
personal injury or death.

Damper blade

Standing pilot ignition systems— See vent manufacturer’s
instructions to install plug (shipped with damper) in damper hole.
For standing pilot boilers only, install plug with 

3

/

8

" diameter hole in

vent damper hole.

Spark-ignited pilot systems— See vent manufacturer’s
instructions to install plug (shipped with damper) in damper hole.
For spark-ignited pilot boilers only, install plug with no hole in vent
damper hole.

Minimum clearances

Provide a minimum of 6" between the vent damper and any
combustible material. (See “Minimum clearance to combustible
materials,” page 3, for minimum clearance from jacket top to ceiling
to maintain this dimension.)

Vent damper

Draft hood installation

1. Orient draft hood with spill switch mounting holes to front of

boiler as shown in Figure 3.

2. Secure draft hood to outlet at top of boiler with sheet metal

screws.

Figure 3

Spill switch with wire harness

Draft hood & spill switch

3. Bottom of draft hood or skirt must have clearance dimension

above jacket top panel as indicated on draft hood.

Do not alter boiler draft hood or place any
obstruction or non-approved vent damper in
breeching or vent system. CSA certification will
become void. Flue gas spillage and carbon
monoxide emissions will occur causing severe
personal injury or death.
Improper orientation of spill switch may cause
boiler to shut down. The loss of heat can result in
significant damage due to freezing.

Spill switch installation

1. Fasten spill switch to draft hood as shown in Figure 3.

2. See Wiring diagram to connect wires:

a. Standing pilot boiler — see page 19.
b. Spark-ignited pilot boiler — see Control Supplement.

2

Prepare boiler 

continued

GWA

 

Gas-Fired Water Boilers – 

Boiler Manual

29

Part Number 670 01 1001 00

Figure 16

Section assembly, flue collector, draft hood and vent damper

12 Replacement parts

Item

number

Description

International

Comfort

Products

part number

not shown Replacement

section
assembly

GWA052
GWA070
GWA105
GWA140
GWA175
GWA210
GWA245

321114501WT
321114501WT
321114502WT
321114503WT
321114504WT
321114505WT
321114506WT

1

Radiation plate
(1 per joint)

460003700WT

2

Collector
hood

GWA052
GWA070
GWA105
GWA140
GWA175
GWA210
GWA245

381354625WT
381354626WT
381354627WT
381354628WT
381354629WT
381354630WT
381354631WT

3

Draft hood

GWA052
GWA070
GWA105
GWA140
GWA175
GWA210
GWA245

450021270WT
450021271WT
450021272WT
450021273WT
450021274WT
450021275WT
450021276WT

Item

number

Description

International

Comfor t

Products

part number

4

High limit, 30° differential,
with well

Honeywell L4080D1036
White-Rodgers 11B81-3

510312250WT

5

Spill switch

510350105WT

6

Vent
damper

4" GWA052

GWA070

Effikal RVGP-KS-4BKF
*Johnson Controls Q35GB-2

510512350WT

5" GWA105

Effikal RVGP-KS-5BKF
*Johnson Controls Q35GD-2

510512351WT

6" GWA140

GWA175

Effikal RVGP-KS-6BKF
*Johnson Controls Q35GF-2

510512352WT

7" GWA210

GWA245

Effikal RVGP-KS-7BKF
*Johnson Controls Q35GH-2

510512353WT

* Johnson Controls damper assemblies consist of M35BC

actuator and Y15 vent pipe

7

Vent damper actuator

Effikal RVGP
Johnson M35BE-1C

only with vent

damper above

8

Vent damper harness

591391795WT

Summary of Contents for GWA 245

Page 1: ...Hazards that will or can cause minor personal injury or property damage Special instructions on installation operation or maintenance that are important but not related to personal injury or property...

Page 2: ......

Page 3: ...ation dimensions Residential garage installation Take the following special precautions when installing the boiler in a residential garage If the boiler is located in a residential garage per ANSI Z22...

Page 4: ......

Page 5: ...n 12 inches of the ceiling the other within 12 inches of the floor as shown in the table illustrations Provide adequate combustion and ventilation air to assure proper combustion and reduce the risk o...

Page 6: ......

Page 7: ...ded with boiler 7 Temporarily plug the air elimination tapping next to supply tapping 2 Prepare boiler continued Pressure test Fill and pressure test 1 Open the shutoff valves you installed on supply...

Page 8: ......

Page 9: ...the damper blade 3 Install damper harness between damper actuator and hole in jacket left side panel See Figure 3 page 8 Use strain relief connectors and locknuts to secure both ends of damper harnes...

Page 10: ......

Page 11: ...ation Failure to prevent low return water temperature to the boiler could cause corrosion of the boiler sections or burners resulting in severe personal injury death or substantial property damage Ins...

Page 12: ......

Page 13: ...8 79 150 305 460 150 31 64 120 250 380 1 Remove jacket front panel and see Figure 10 to pipe gas to boiler a Install drip leg at inlet of gas connection to boiler Where local utility requires drip leg...

Page 14: ......

Page 15: ...ragm type or bladder type expansion tank systems only one turn 5 Open other vents a Starting on the lowest floor open air vents one at a time until water squirts out b Repeat with remaining vents 6 Re...

Page 16: ......

Page 17: ...to verify operation 5 Return thermostat to normal setting 6 Set thermostat heat anticipator setting indicated on wiring diagram Check venting system operation 1 With boiler firing hold a candle or mat...

Page 18: ......

Page 19: ...d on boiler Vent damper will remain closed until a call for heat 2 Call for heat When thermostat circuit closes the boiler circulator and vent damper are energized The vent damper drives open When the...

Page 20: ......

Page 21: ...inspect the appliance and to replace any part of the control system and any gas control which has been under water 1 Stop Read the safety information above on this label 2 Set the thermostat to lowes...

Page 22: ......

Page 23: ...lace it in a plastic bag for disposal Wash potentially contaminated clothes separately from other clothing Rinse clothes washer thoroughly NIOSH stated First Aid Eye Irrigate immediately Breathing Fre...

Page 24: ......

Page 25: ...tomatic air vents in systems with closed type tanks The air will escape from the system instead of returning to the tank Eventually the tank will waterlog and no longer control pressurization The boil...

Page 26: ......

Page 27: ...ow Lighting Instructions pages 20 and 21 If gas is available and you cannot obtain a pilot flame try purging the gas line and cleaning pilot and pilot gas tubing Follow Lighting Instructions again If...

Page 28: ......

Page 29: ...2 GWA070 GWA105 GWA140 GWA175 GWA210 GWA245 450021270WT 450021271WT 450021272WT 450021273WT 450021274WT 450021275WT 450021276WT Item number Description International Comfort Products part number 4 Hig...

Page 30: ......

Page 31: ...T 4 Jacket panel door GWA052 GWA070 GWA105 GWA140 GWA175 GWA210 GWA245 431223450WT 431223451WT 431223452WT 431223453WT 431223454WT 431223455WT Item number Description International Comfort Products pa...

Page 32: ......

Page 33: ...rt number Standing pilot Natural gas components 1 Gas valve 1 2 x 1 2 GWA052 through GWA175 Gas valve 3 4 x 3 4 GWA210 and GWA245 Honeywell Robertshaw Honeywell VR8200A2116 7200ER VR8300C4050 51104436...

Page 34: ......

Page 35: ...after the model number designates natural gas The letter after the N designates the pilot ignition system S for standing pilot or I for spark ignited pilot For example a suffix NS means a natural sta...

Page 36: ......

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