ICP iDRY iRDP CT 100, Instructions For Installation And Operation Manual

Page 1: ...1 Compressed air refrigeration dryer iRDP CT 20 500 Instructions for installation and operation english...

Page 2: ...Please read these installation and operating instructions carefully before mounting and starting up the iDRY iRDP CT 20 500 and follow our directions Perfect functioning of the iDRY iRDP CT 20 500 an...

Page 3: ...n of a Service Warning 19 8 12 5 Indication of an Alarm 19 8 12 6 Operation of the Service Warning Alarm signal 20 8 12 7 How to change operating parameters SETUP menu 20 8 13 Electronically level con...

Page 4: ...00 250 56 13 2 8 Exploded diagram iDRY iRDP CT 300 350 57 13 2 9 Exploded diagram iDRY iRDP CT 400 500 58 13 2 10 Exploded diagram iDRY iRDP CT 200 250 3phase 59 13 2 11 Exploded diagram iDRY iRDP CT...

Page 5: ...tor certified skilled personnel prior to installation start up and maintenance The operating instructions must be accessible at all times at the place of application of the iDRY iRDP CT 20 500 compres...

Page 6: ...A AIR LUFT AIR Connection point compressed air inlet ARIA AIR LUFT AIR Connection point compressed air outlet Connection point condensate drain 1 Certified skilled personnel are persons who are author...

Page 7: ...advises the user to observe the environmental aspects and comply with the recommendations connected with this symbol 2 Certified skilled personnel are persons who are authorised by the manufacturer w...

Page 8: ...accessories are used Danger Compressed air Risk of serious injury or death through contact with quickly or suddenly escaping compressed air or through bursting and or unsecured plant components Compre...

Page 9: ...each of children Breathing protection ambient air independent respirator at high concentrations Eye protection sealing goggles Hand protection protective gloves e g made of leather Personal protection...

Page 10: ...ntions may endanger persons and plants and lead to malfunction Unauthorised interventions modification and abuse of the pressure devices are prohibited The removal of sealings and leadings at safety d...

Page 11: ...ation prior to the start up and for periodic inspections the national regulations need to be observed such as the industrial safety regulation in the United States of America In countries outside the...

Page 12: ...hocks can cause irreparable damage 7 Storage SCC0001 Keep the device away from extreme weather conditions even when packaged Keep the dryer in an upright position also while it is stored Tilting the d...

Page 13: ...t reset K 1 Main switch 2 Electronic control unit DMC 51 3 Air and refrigerant gas flow chart iRDP CT 125 500 K 2 3 PQS0081 1 Set reset K 1 Main switch 2 Electronic control unit DMC 51 3 Air and refri...

Page 14: ...is compressed again Operation in cycling mode Energy Saving ESS YES see section 8 12 7 The DMC51 electronic controller constantly monitors the temperature of the DewPoint In low load conditions the t...

Page 15: ...ge iRDP CT 125 500 2 Refrigerant pressure switch LPS P iRDP CT 300 500 and iRDP CT 200 500 3phase 13 Condensate drain service valve 4 Refrigerant pressure switch HPS P iRDP CT 300 500 and iRDP CT 200...

Page 16: ...the condenser and the evaporator serving as a restrictor to reduce the pressure of the refrigerant The pressure reduction serves to reach an optimum temperature inside of the evaporator The lower the...

Page 17: ...ed Calibrated pressure R 134 a Stop 10 2 psig 0 7 barg Restart 24 7 psig 1 7 barg R 407 C Stop 24 7 psig 1 7 barg Restart 39 2 psig 2 7 barg HPS The high pressure control unit on the discharge side of...

Page 18: ...or F Led shows that the compressor is ON Press the Set button and keep it pressed to display the compressor discharge temperature probe T2 if installed Press the button and keep it pressed to display...

Page 19: ...n exceptional event which to avert damage from to the machine and the operator always leads to the dryer stop When an alarm is active the LED flashes When an alarm is no longer active but not reset ye...

Page 20: ...Delay high DewPoint service warning enable delay 00 20 minutes 1 min 15 SrV Service Setting setting of service warning timer 0 0 service warning timer disabled 0 0 9 0 x 1000 hours 0 1 x1000 hours 8...

Page 21: ...ich is clean and dry free from dust and protected against atmospheric disturbances The load bearing zone must be even horizontal and able to bear the weight of the dryer Minimum ambient temperature 34...

Page 22: ...n the air consumption constantly varies with peak values which considerably exceed the throughput rate of the compressor The storage capacity of the tank must be dimensioned in such a way that a possi...

Page 23: ...g 8 barg Ambient temperature 115 F 45 C Air inlet temperature 122 F 50 C Pressure dew point 50 F 10 C Factor F1 1 07 Factor F2 0 78 Factor F3 0 68 Factor F4 1 36 Every function parameter corresponds t...

Page 24: ...to the flow rate of the dryer Should air with a very high temperature be treated the installation of an aftercooler may be necessary For the implementation of maintenance works the installation of a...

Page 25: ...sing earth connection Important ensure that the plant is connected to earth ground Do not use plug adapters at the power plug Possible replacement of the power plug must only be carried out by a quali...

Page 26: ...xed and supported properly 3 Ensure that the condensate drain pipe is fixed in accordance with the provisions and that it is connected with a collection system or a container and open the drain servic...

Page 27: ...within a few minutes NOTE With low temperatures the refrigerating compressor will remain OFF Wait a few minutes and then check whether or not the dew point temperature indicated on the DMC 51 electron...

Page 28: ...Technical data 28 iDRY iRDP CT 20 500 11 Technical data 11 1 Technical data iDRY iRDP CT 20 200 1 1 115 60...

Page 29: ...Technical data iDRY iRDP CT 20 500 29 11 2 Technical data iDRY iRDP CT 20 500 2 1 230 60...

Page 30: ...Technical data 30 iDRY iRDP CT 20 500 11 3 Technical data iDRY iRDP CT 200 500 3phase 4 3 460 60...

Page 31: ...ting spare parts and dismantling chapters leads to the expiration of the guarantee Improper maintenance may result in dangerous situations for the personnel and or the device Danger Supply voltage Con...

Page 32: ...ions The respective directives in force apply to the qualification and expertise of the certified skilled personnel For safe operation the device must only be installed and operated in accordance with...

Page 33: ...the electric wiring If installed the KC relay is faulty replace it If installed replace the internal thermal protection and or the start up relay and or the start up capacitor and or the working capac...

Page 34: ...7 DewPoint on this type of dryer is fluctuating the compressor turns ON and OFF and for some periods can reach values lower than normal wait until the DewPoint rise to normal temperature The refrigera...

Page 35: ...pressure switch has been activated Check which of the following reasons has caused the activation 1 The ambient temperature is too high or the room aeration is insufficient provide proper ventilation...

Page 36: ...ve alarms With LED lit one or more alarms are waiting to be reset and the display shows and the alarms that are no longer active but not yet reset The alarms are displayed by the following messages 1...

Page 37: ...nance troubleshooting spare parts and dismantling iDRY iRDP CT 20 500 37 12 3 Recommended spare parts NOTE To order the recommended spare parts or other elements the data on the type plate must be ind...

Page 38: ...Maintenance troubleshooting spare parts and dismantling 38 iDRY iRDP CT 20 500...

Page 39: ...Maintenance troubleshooting spare parts and dismantling iDRY iRDP CT 20 500 39...

Page 40: ...he refrigerants used Refrigerant Chemical formula MIK GWP R134a HFC CH2FCF3 1000 ppm 1300 R407C HFC R32 125 134a 23 25 52 CHF2CF3 CH2F2 CH2FCF3 1000 ppm 1653 12 5 Dismantling the dryer When the dryer...

Page 41: ...Appendices iDRY iRDP CT 20 500 41 13 Appendices 13 1 Dryer dimensions 13 1 1 Dryer dimensions iDRY iRDP CT 20 50...

Page 42: ...Appendices 42 iDRY iRDP CT 20 500 13 1 2 Dryer dimensions iDRY iRDP CT 75...

Page 43: ...Appendices iDRY iRDP CT 20 500 43 13 1 3 Dryer dimensions iDRY iRDP CT 100 150...

Page 44: ...Appendices 44 iDRY iRDP CT 20 500 13 1 4 Dryer dimensions iDRY iRDP CT 200 250...

Page 45: ...Appendices iDRY iRDP CT 20 500 45 13 1 5 Dryer dimensions iDRY iRDP CT 300 350...

Page 46: ...Appendices 46 iDRY iRDP CT 20 500 13 1 6 Dryer dimensions iDRY iRDP CT 400 500...

Page 47: ...Appendices iDRY iRDP CT 20 500 47 13 1 7 Dryer dimensions iDRY iRDP CT 200 250 3phase...

Page 48: ...Appendices 48 iDRY iRDP CT 20 500 13 1 8 Dryer dimensions iDRY iRDP CT 300 350 3phase...

Page 49: ...Appendices iDRY iRDP CT 20 500 49 13 1 9 Dryer dimensions iDRY iRDP CT 400 500 3phase...

Page 50: ...ve 57 Upper plate 8 Condenser 58 Carrier support 9 Condenser fan 59 Support bracket 9 1 Motor 60 Control panel 9 2 Blade 61 Electric connecting plug 9 3 Grid 62 Electric cabinet 10 Filter dryer 66 QE...

Page 51: ...Appendices iDRY iRDP CT 20 500 51 13 2 2 Exploded diagram iDRY iRDP CT 20 30...

Page 52: ...Appendices 52 iDRY iRDP CT 20 500 13 2 3 Exploded diagram iDRY iRDP CT 50...

Page 53: ...Appendices iDRY iRDP CT 20 500 53 13 2 4 Exploded diagram iDRY iRDP CT 75...

Page 54: ...Appendices 54 iDRY iRDP CT 20 500 13 2 5 Exploded diagram iDRY iRDP CT 100...

Page 55: ...Appendices iDRY iRDP CT 20 500 55 13 2 6 Exploded diagram iDRY iRDP CT 125 150...

Page 56: ...Appendices 56 iDRY iRDP CT 20 500 13 2 7 Exploded diagram iDRY iRDP CT 200 250...

Page 57: ...Appendices iDRY iRDP CT 20 500 57 13 2 8 Exploded diagram iDRY iRDP CT 300 350...

Page 58: ...Appendices 58 iDRY iRDP CT 20 500 13 2 9 Exploded diagram iDRY iRDP CT 400 500...

Page 59: ...Appendices iDRY iRDP CT 20 500 59 13 2 10 Exploded diagram iDRY iRDP CT 200 250 3phase...

Page 60: ...Appendices 60 iDRY iRDP CT 20 500 13 2 11 Exploded diagram iDRY iRDP CT 300 350 3phase...

Page 61: ...Appendices iDRY iRDP CT 20 500 61 13 2 12 Exploded diagram iDRY iRDP CT 400 500 3phase...

Page 62: ...module BT1 T1 Temperature probe dew point BT2 T2 Temperature probe compressor discharge EVH Hot gas solenoid valve EVL Liquid solenoid valve KC Compressor operating relay HPS Pressure switch compresso...

Page 63: ...00 PE N L1 4 1 2 5 See dryer nameplate RCD Id 0 03A suggested 1 230V 50Hz PE FUSE MAX 10 A 1 230V 60Hz PE OR SUPPLY BY PLUG 1 115V 60Hz PE OR EVH EVL 1 2 4 CV MV1 M 1 ELD NTC 10k BT1 BN 1 BU 2 13 14...

Page 64: ...50Hz PE FUSE MAX 13 A 1 230V 60Hz PE OR SUPPLY BY PLUG 1 115V 60Hz PE OR ELD DMC51 Air Dryer Controller 13 N 14 L 12 16 11 15 10 17 EVH EVL K EVH EVL KC KT S CR R C M 1 PV 1 2 4 CV MV1 M 1 KC 1 6 14...

Page 65: ...PE FUSE MAX 13 A 1 230V 60Hz PE OR SUPPLY BY PLUG 1 115V 60Hz PE OR 4 3 1 2 2 4 ELD DMC51 Air Dryer Controller 13 N 14 L 12 16 11 15 10 17 EVH EVL K EVH EVL KC KT S CR R C M 1 PV 1 2 4 CV MV1 M 1 KC...

Page 66: ...1 230V 50Hz PE RCD Id 0 03A suggested OR Set reset K EVH EVL KC KT S CR R C M 1 1 2 4 CV MV1 M 1 KC 1 6 14 11 12 12 11 14 MC1 BN 1 BU 2 13 14 13 N 14 L 12 16 11 15 10 17 EVH EVL K 2 1 3 5 6 LPS PV Po...

Page 67: ...RCD Id 0 03A suggested OR BN 1 BU 2 ELD Set reset K EVH EVL KC KT S CR R C M 1 1 2 4 CV MV1 M 1 KC 1 6 14 11 12 12 11 14 MC1 13 14 13 N 14 L 12 16 11 15 10 17 EVH EVL K 2 1 3 5 6 LPS PV Power OFF Alar...

Page 68: ...FU1 3 400V 50Hz PE 3 460V 60Hz PE Technical modifications are subject to change without notice errors not excluded CV M 3 T S TP MV1 MV1 TP U2 1 M 3 400V 50Hz PE OR 3 460V 60Hz PE OR 3 380V 60Hz PE 1...

Page 69: ...B S1 5 2 4 1 Set reset K DMC51 Air Dryer Controller 13 14 12 16 11 15 10 17 EVH EVL K 7 8 12VDC 2 1 3 T2 T1 5 6 LPS EVH NTC 10k NTC 10k BT2 BT1 4 2 1 4 2 1 HPS BK WH BK LPS A1 A2 KC1 1 2 1 3 11 5 12...

Page 70: ...8 17 9 18 10 19 11 12 12 11 ELECTRONIC LEVEL DRAINER ELD LIQUID SOLENOID VALVE HOT GAS SOLENOID VALVE Technical modifications are subject to change without notice errors not excluded 1 12 DAS 4 2 13...

Page 71: ...Appendices iDRY iRDP CT 20 500 71...

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