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440 01 6201 00B

25

Specifications subject to change without notice.

GAS PIPING

FIRE OR EXPLOSION HAZARD

Failure to follow this warning could result in personal

injury, death, and/or property damage.
Never purge a gas line into a combustion chamber. Never

test for gas leaks with an open flame. Use a commercially

available soap solution made specifically for the detection

of leaks to check all connections. A fire or explosion may

result causing property damage, personal injury or loss of

life.
Use proper length of pipe to avoid stress on gas control

manifold and gas valve.
Gas valve inlet and/or inlet pipe must remain capped until

gas supply line is permanently installed to protect the valve

from moisture and debris. Also, install a sediment trap in the

gas supply piping at the inlet to the gas valve.

!

WARNING

FURNACE DAMAGE HAZARD

Failure to follow this caution may result in furnace damage.
Connect gas pipe to furnace using a backup wrench to

avoid damaging gas controls and burner misalignment.

CAUTION

!

In the state of Massachusetts:

1. Gas supply connections MUST be performed by a licensed

plumber or gas fitter.

2. When flexible connectors are used, the maximum length

shall not exceed 36 in. (915 mm).

3. When lever handle type manual equipment shutoff valves

are used, they shall be T--handle valves.

4. The use of copper tubing for gas piping is NOT approved

by the state of Massachusetts.

NOTICE

Gas piping must be installed in accordance with national and local
codes. Refer to current edition of NFGC in the U.S.A. Refer to

current edition of NSCNGPIC in Canada.
Installations must be made in accordance with all authorities

having jurisdiction. If possible, the gas supply line should be a

separate line running directly from meter to furnace.

NOTE

: Use a back--up wrench on the inlet of the gas valve when

connecting the gas line to the gas valve.

The gas supply pressure shall be within the maximum and
minimum inlet supply pressures marked on the rating plate with

the furnace burners ON and OFF.
Gas entry can be from left or right side, or top panel. See

Fig. 29

and

30

.

A11338

Fig. 29 -- Gas Entry

1

ï

1/2 inch for Gas

7/8 inch for 115 VAC Electric

A170125

Fig. 30 -- Alternate Gas and Electric Entry

NOTE: Top plate may be field drilled for alternate gas and

115 VAC electric entry.

Refer to Table 10 for recommended gas pipe sizing. Risers must be

used to connect to furnace and to meter. Support all gas piping
with appropriate straps, hangers, etc. Use a minimum of one hanger

every 6 ft. (2 M). Joint compound (pipe dope) should be applied
sparingly and only to male threads of joints. Pipe dope must be

resistant to the action of propane gas.

Table 10 – Maximum Capacity of Pipe

NOMINAL

IRON PIPE

SIZE

IN. (MM)

LENGTH OF PIPE --- FT (M)

10

(3.0)

20

(6.0)

30

(9.1)

40

(12.1)

50

(15.2)

1/2 (13)

175

120

97

82

73

3/4 (19)

360

250

200

170

151

1 ( 25)

680

465

375

320

285

1-1/4 (32)

1400

950

770

660

580

1-1/2 (39)

2100

1460

1180

990

900

* Cubic ft of gas per hr for gas pressures of 0.5 psig (14---in. w.c.) or less

and a pressure drop of 0.5---in. w.c. (based on a 0.60 specific gravity gas).

Ref: Table 10 above and 6.2 current edition of NFPA54/ANSI Z223.1.

Gas Pressure

Natural (in W.C.)

Propane (in W.C.)

Maximum

13.8

Minimum

4.5”

12”

When a flexible connector is used, black pipe shall be installed at

the furnace gas control valve and extend a minimum of 2--in. (51

mm) outside the furnace.
For direct vent (2--pipe) applications, seal the gas pipe knockout to

prevent air leakage.
Remove the required knockout.

Install the grommet in the

knockout. Then insert the gas pipe. The grommet is included in
the loose parts bag.
Piping should be pressure and leak tested in accordance with the

current addition of the NFGC in the United States, local, and
national plumbing and gas codes before the furnace has been

connected.
Refer to current edition of NSCNGPIC in Canada. After all

connections have been made, purge lines and check for leakage at

furnace prior to operating furnace.

PRESSURE TESTING ABOVE

½

psig:

The furnace and it’s individual shut--off valve must be
disconnected from the gas supply piping system during any

pressure testing of that system at test pressures in excess of

½

psig

(3.5 kPa).

PRESSURE TESTING BELOW

½

psig:

The furnace must be isolated from the gas supply piping by closing
its individual manual shut--off valve during any pressure testing of

the gas supply piping system at test pressures equal to or less than

½

psig (3.5 kPa).

Summary of Contents for R92ESN

Page 1: ...g Portions of the text and tables are reprinted from current edition of NFPA 54 ANSI Z223 1 with permission of National Fire Protection Association Quincy MA 02269 and American Gas Association Washing...

Page 2: ...grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS...

Page 3: ...12 17 1 2 445 15 7 8 403 16 406 8 3 4 222 122 5 55 6 0601412 14 3 16 361 12 1 2 319 12 9 16 322 7 1 8 181 122 0 55 3 0601714 17 1 2 445 15 7 8 403 16 406 8 3 4 222 132 0 59 9 0801716 17 1 2 445 15 7 8...

Page 4: ...e on tags and on labels attached to or shipped with furnace and other safety precautions that may apply These instructions cover minimum requirements and conform to existing national standards and saf...

Page 5: ...n be converted in the field for use with propane gas when a factory supplied conversion kit is used Refer to the furnace rating plate for conversion kit information These furnaces are not approved for...

Page 6: ...400 N Capitol N W Washington DC 20001 FIRE INJURY OR DEATH HAZARD Failure to follow this warning could result in personal injury death and or property damage When the furnace is installed in a residen...

Page 7: ...th minimum fire protection clearances shown in Table 1 or on the furnace clearance to combustible construction label PERSONAL INJURY AND OR PROPERTY DAMAGE HAZARD Improper use or installation of this...

Page 8: ...cate with the outdoor to provide sufficient air for combustion The combustion air pipe cannot be terminated in attics or crawlspaces that use ventilation fans designed to operate during the heating se...

Page 9: ...000 divided by 3 000 33 3 Sq In for each Single Duct or Opening 80 000 30 000 110 000 divided by 2 000 55 0 Sq In for each two Horizontal Ducts Table 4 Minimum Space Volumes for 100 Combustion Ventil...

Page 10: ...equired volume for the space Table 4 Minimum Space Volumes were determined by using the following equations from the current edition of the National Fuel Gas Code ANSI Z223 1 NFPA 54 9 3 2 2 1 For oth...

Page 11: ...sate Drain section for information how to install the condensate drain A11307 Fig 8 Upflow Trap Configuration Appearance may vary Condensate Trap Downflow Orientation When the furnace is installed in...

Page 12: ...begin the trap conversion S Refer to Condensate Drain section for information how to install the condensate drain Condensate Trap Horizontal Orientation When the furnace is installed in the horizonta...

Page 13: ...Allowed The field supplied accessory horizontal drain trap grommet is ONLY REQUIRED FOR DIRECT VENT APPLICATIONS It it NOT required for applications using single pipe or ventilated combustion air ven...

Page 14: ...ensate trap is inside the furnace casing The condensate drain must be routed from the trap through the furnace casing The condensate drain can be routed through the left or right side of the casing Th...

Page 15: ...o temporarily rest on the blower shelf upflow or burner box downflow NOTE When the inducer housing has been removed to ease installation in upflow applications this step is not needed 7 After insertin...

Page 16: ...N coil is used with a 060 14 furnace the N coil must either be raised using a transition piece at least 3 in 76 mm high or if a transition piece is not used the refrigerant lines of the N coil must p...

Page 17: ...e panel installed in bottom return air opening This panel MUST be in place when only side return air is used Where required by code seal bottom closure to furnace with tape mastic or other durable sea...

Page 18: ...ver connect return air ducts to the back of the furnace WARNING MINOR PROPERTY HAZARD Failure to follow this caution may result in minor property damage Local codes may require a drain pan under entir...

Page 19: ...8 600 Downflow Applications on Combustible Flooring with coil assembly coil or coil box Subbase not required 19 483 19 483 20 508 20 508 24 1 2 622 Upflow Applications on Combustible or Noncombustibl...

Page 20: ...3 34 0 21 52 0 32 81 1200 566 0 08 20 0 17 43 0 27 68 16x 25 Filter Factory Accy Washable Representative After Market Filter Media Fiberglass Pleated CFM L s 1 in 2 5 cm 1 in 2 5 cm 2 in 5 cm 1 in 2 5...

Page 21: ...OTTOM RETURN 14 3 16 360 16 x 25 x 3 4 406 x 635 x 19 14 x 25 x 3 4 356 x 635 x 19 Washable 17 1 2 445 16 x 25 x 3 4 406 x 635 x 19 16 x 25 x 3 4 406 x 635 x 19 Washable 21 533 16 x 25 x 3 4 406 x 635...

Page 22: ...g Fig 26 Working Platform for Attic Installation 2 IN 51 mm COMBUSTION AIR PIPE SEE VENTING SECTION Install 12 x 22 204 x 559 mm sheet metal in front of and above the burner compartment area The sheet...

Page 23: ...oll out shield AIR DUCTS Many states provinces and localities are considering or have implemented standards and or restrictions on duct sizing practices ductwork leakage and or ductwork thermal airflo...

Page 24: ...650 1595 1545 Yellow Alt Cooling or alt Heating 1650 1590 1535 1475 1425 1370 1315 1260 1205 1145 Blue Heating or alt Cooling 1495 1430 1365 1310 1260 1200 1145 1085 1030 970 Orange Alt Cooling or alt...

Page 25: ...29 Gas Entry 1 1 2 inch for Gas 7 8 inch for 115 VAC Electric A170125 Fig 30 Alternate Gas and Electric Entry NOTE Top plate may be field drilled for alternate gas and 115 VAC electric entry Refer to...

Page 26: ...prevent air leakage Remove the knockout install the grommet in the knockout then insert the gas pipe The grommet is included in the loose parts bag See Fig 29 ELECTRICAL CONNECTIONS ELECTRICAL SHOCK F...

Page 27: ...load amps Time delay type is recommended Length shown is as measured one way along wire path between furnace and service panel for maximum 2 percent voltage drop ELECTRICAL SHOCK AND FIRE HAZARD Fail...

Page 28: ...ctions must be located inside the external electrical box Do not leave splice connections unprotected inside the furnace The J Box cover mounting bracket and screws are shipped in the loose parts bag...

Page 29: ...wer leads as shown in Fig 32 7 Attach furnace J Box cover to mounting bracket with screws supplied in loose parts bag Do not pinch wires be tween cover and bracket See Fig 34 BX Cable Installation in...

Page 30: ...0 01 6201 00B Specifications subject to change without notice A190023 Fig 36 Example of Single Stage Furnace Control A11157 Fig 37 Field supplied Isolation Relay for Humidifiers with Internal Power Su...

Page 31: ...nting system manufacturer s installation instructions for the polypropylene venting system installation NOTE When using polypropylene venting systems all venting materials used including the vent term...

Page 32: ...standard Canadien CAN CSA B149 est directement reli l installation conforme aux instructions ci haut mentionn es Le standard Canadien recommande l inspection par un personel qualifi et ce une fois pa...

Page 33: ...ve moisture entering the combustion air inlet pipe a moisture trap may be added to the inlet pipe to help prevent moisture from entering the furnace from the combustion air inlet pipe See Fig 50 When...

Page 34: ...Table 12 Vent Termination Kit for Direct Vent 2 pipe Systems Vent and Combustion Air Pipe Diameters Approved Two Pipe Termination Fittings Allowable Concentric Vent Kit 1 1 2 in 38 mm 2 in 51 mm 2 1...

Page 35: ...ield supplied brackets or supports fastened to the structure NOTICE When determining appropriate location for termination consider the following guidelines 1 Comply with all clearance requirements sta...

Page 36: ...in 305 mm Permitted only if veranda porch deck or balcony is fully open on a minimum of two sides beneath the floor See Note 4 Manufacturer s Recommendation See Notes 3 8 M Clearance to each side of...

Page 37: ...under a veranda porch deck or balcony 12 in 305 mm Permitted only if veranda porch deck or balcony is fully open on a minimum of two sides beneath the floor See Note 4 Manufacturer s Recommendation S...

Page 38: ...305 mm Vertical clearance to a soffitt located above the vent termination within a horizontal distance of 2 ft 61 cm from the centerline of the vent termination 6 ft 2 M Clearance to a ventilation ex...

Page 39: ...stance to the property line of the adjacent lot no type of vent termination is permitted for appliances with inputs greater than 35 000 btuh There are no additional restrictions on unobstructed distan...

Page 40: ...on air inlet pipe a moisture trap may be added to the inlet pipe to help prevent moisture from entering the furnace from the combustion air inlet pipe See Fig 50 When sizing venting systems the equiva...

Page 41: ...nnections The tee may also be connected to the intake air pipe on the side of the casing See Fig 50 In any configuration it will be necessary to add the equivalent length of the tee 15 feet 5 M to the...

Page 42: ...t Length MEVL shown for that application for that specific furnace input size Compare the Total Equivalent Vent Length TEVL to the MEVL 8 If the Total Equivalent Vent Length is shorter than the Maximu...

Page 43: ...tlet Restrictor disk P N 337683 401 1 25 in 32 mm Dia shipped in the loose parts bag or available through Replacement Components required under 10 ft 3 M TEVL in all orientations Required for installa...

Page 44: ...warm hu mid spaces 6 Install the insulation per the insulation manufacturer s in stallation instructions NOTE Pipe length ft M specified for maximum pipe lengths located in unconditioned spaces canno...

Page 45: ...her unused knockout may be used for combustion air connection UPFLOW VERTICAL VENT A11310A Fig 53 Upflow Configurations Appearance may vary See Notes for Venting Options 1 2 3 4 5 6 7 5 Rotate vent el...

Page 46: ...Vent Kit See Product Data for Current Kit Number HORIZONTAL RIGHT LEFT VENT CONFIGURATION A11336 ALTERNATE COMBUSTION AIR CONNECTIONS HORIZONTAL RIGHT RIGHT VENT CONFIGURATION A11335 Fig 56 Horizontal...

Page 47: ...nter Design Temp C Unit Size 40 000 BTUH 60 000 BTUH Uninsulated 3 8 in Insulation 1 2 in Insulation Uninsulated 3 8 in Insulation 1 2 in Insulation Pipe Dia mm 38 51 64 38 51 64 38 51 64 38 51 64 76...

Page 48: ...ter by the absence of an internal pipe stopping ring The vent pipe can pass through the vent pipe adapter it cannot pass through the inlet pipe adapter 2 Align the screw holes in the plastic vent pipe...

Page 49: ...18 Complete the vent and combustion air pipe installation by connecting the concentric vent or by installing the required termination elbows as shown in Figs 39 40 and 49 For Ventilated Combustion Ai...

Page 50: ...dewall for vent and when used combustion air pipes Sidewall holes for two pipe vent terminations should be side by side allowing space between the pipes for the elbows to fit on the pipes Holes in the...

Page 51: ...kits are ULC S636 listed CANADA 1 Installation in Canada must conform to the requirements of CAN CSA B149 code 2 Vent systems must be composed of pipe fittings cements and primers from the same suppli...

Page 52: ...es Maximum Equivalent Vent Length MEVL 95 ft 29 M For 2 pipe from Table 13 Is TEVL less than MEVL YES Therefore 2 pipe MAY be used Example 2 A direct vent 60 000 BTUH furnace installed at 2100 ft 640M...

Page 53: ...rgized whenever blower operates HUM 24vac terminal is only energized when the gas valve is energized in heating Prime Condensate Trap with Water CARBON MONOXIDE POISONING HAZARD Failure to follow thes...

Page 54: ...ressures in Table 20 adjust for BOTH altitude and natural gas heating value Table 18 Altitude Derate Multiplier for U S A ALTITUDE PERCENT OF DERATE DERATE MULTIPLIER FACTOR FT M 0 2000 0 610 0 1 00 2...

Page 55: ...r similar device to manifold pressure tap e Turn gas valve ON OFF switch to ON f Manually close blower door switch g Jumper R and W thermostat connections on control to start furnace See Fig 36 h Remo...

Page 56: ...ature rise S Decrease blower speed to increase temperature rise ELECTRICAL OPERATION HAZARD Failure to follow this warning could result in personal injury or death Disconnect 115vac electrical power b...

Page 57: ...ning properly and that the limit will operate if there is a restricted return air supply or motor failure If the limit control does not function during this test the cause must be determined and corre...

Page 58: ...3 2 42 3 3 42 3 4 915 825 43 3 6 43 3 7 43 3 8 42 3 2 850 44 3 8 43 3 5 43 3 6 43 3 7 875 44 3 6 44 3 7 43 3 4 43 3 5 4000 900 44 3 4 44 3 5 44 3 7 44 3 8 1219 925 44 3 2 44 3 4 44 3 5 44 3 6 950 44 3...

Page 59: ...3 4 2134 700 43 3 5 43 3 7 43 3 8 42 3 2 725 44 3 8 43 3 4 43 3 5 43 3 6 750 44 3 5 44 3 7 44 3 8 43 3 4 8000 775 44 3 3 44 3 4 44 3 5 44 3 7 2438 800 44 3 1 44 3 2 44 3 3 44 3 4 825 44 2 9 44 3 0 44...

Page 60: ...60 440 01 6201 00B Specifications subject to change without notice A190036 Fig 65 Service Label Information...

Page 61: ...ion Remove and recycle all components or materials i e oil refrigerant control board etc before unit final disposal CAUTION ELECTRICAL OPERATION HAZARD Failure to follow this caution may result in imp...

Page 62: ...Self Test NOTE The furnace control component test allows all components to run for a short time except the gas valve and humidifier terminal HUM are not energized The EAC 1 terminal is energized when...

Page 63: ...t system before each heating sea son for water leakage sagging pipes or broken fittings Have vent pipes vent system serviced by a qualified service agency 6 Inspect any accessories attached to the fur...

Page 64: ...7f Ensure wheel is positioned for proper rotation 9 Torque motor mounting bolts to 40 10 lb in when re assembling 10 Torque blower wheel set screw to 160 20 lb in when reassembling 11 Verify that blo...

Page 65: ...pport the burner assembly and remove the screws that at tach the burner assembly to the heat exchanger cell panel 14 Remove wires from both rollout switches 15 Slide one piece burner out of slots on s...

Page 66: ...there is no tension on the ignitor itself See Fig 67 8 Turn on gas and electrical supplies to furnace 9 Verify ignitor operation by initiating control board self test feature or by cycling thermostat...

Page 67: ...ified service technician Primary Heat Exchangers If the heat exchangers get an accumulation of light dirt or dust on the inside they may be cleaned by the following procedure NOTE If the heat exchange...

Page 68: ...period of time when temperatures will reach 32_F 0_C or lower unless winterized Follow these procedures to winterize your furnace UNIT COMPONENT DAMAGE HAZARD Failure to follow this caution may resul...

Page 69: ...es out LED will flash the status code of the previous fault or status code 11 1 short and 1 long flash if there was no previous fault After the control repeats the code 4 times the control will go thr...

Page 70: ...70 440 01 6201 00B Specifications subject to change without notice A190093 Fig 71 Troubleshooting Guide...

Page 71: ...ergized Simultaneously the electronic air cleaner terminal EAC 1 is energized and remains energized as long as the blower motor BLWM is energized f Blower Off Delay When the thermostat is satisfied th...

Page 72: ...72 440 01 6201 00B Specifications subject to change without notice A190036 Fig 72 Wiring Diagram...

Page 73: ...ur installing dealer or classified section of your local telephone directory under Heating Equipment or Air Conditioning Contractors and Systems headings for dealer listing by brand name or contact In...

Page 74: ...74 440 01 6201 00B Specifications subject to change without notice Copyright 2019 International Comfort Products Lewisburg TN 37091 USA...

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