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Specifications subject to change without notice.

516 01 3604 04

Step 1 — Plan for Unit Location

Select a location for the unit and its support system (curb or

other) that provides for the minimum clearances required for

safety  (including  clearance  to  combustible  surfaces),  unit

performance and service access below, around and above

unit as specified in unit drawings. See Fig. 3.

NOTE: Consider also the effect of adjacent units.

Unit may be installed directly on wood flooring or on Class

A, B, or C roof-covering material when roof curb is used.

Do not install unit in an indoor location. Do not locate air in

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lets near exhaust vents or other sources of contaminated

air.

Although  unit  is  weatherproof,  avoid  locations  that  permit

water  from  higher  level  runoff  and  overhangs  to  fall  onto

unit.

Select  a  unit  mounting  system  that  provides  adequate

height to allow installation of condensate trap per require

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ments. Refer to Step 9 — Install External Condensate Trap

and Line on page 14 for required trap dimensions.
ROOF MOUNT
Check building codes for weight distribution requirements.

Unit operating weight is shown in Table 5.

Table 5 — Operating Weights

Step 2 — Plan for Unit InstallationSequence

The support method used for this unit will dictate different

sequences for the steps of unit installation. For example, on

curb-mounted units, some accessories must be installed on

the unit before the unit is placed on the curb. Review the fol

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lowing for recommended sequences for installation steps.
CURB-MOUNTED INSTALLATION
1. Install curb.

2. Install field-fabricated ductwork inside curb.

3. Install accessory thru-base service connection pack

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age (affects curb and unit) (refer to accessory instal

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lation instructions for details).

4. Prepare bottom condensate drain connection to suit

planned condensate line routing (refer to Step 10 —

Install External Condensate Trap and Line on page

14 for details).

5. Rig and place unit.

6. Install outdoor air hood.

7. Install condensate line trap and piping.

8. Make electrical connections.

9. Install other accessories.
PAD-MOUNTED INSTALLATION
1. Prepare pad and unit supports.

2. Check and tighten the bottom condensate drain con

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nection plug.

3. Rig and place unit.

4. Convert unit to side duct connection arrangement.

5. Install field-fabricated ductwork at unit duct openings.

6. Install outdoor air hood.

7. Install condensate line trap and piping.

8. Make electrical connections.

9. Install other accessories.

FRAME-MOUNTED INSTALLATION
Frame-mounted applications generally follow the sequence

for a  curb installation. Adapt the sequence as required to

suit specific installation plan.

Step 3 — Inspect Unit

Inspect unit for transportation damage. File any claim with

transportation agency.

Confirm  before  installation  of  unit  that  voltage,  amperage

and circuit protection requirements listed on unit data plate

agree with power supply provided.

On units with hinged panel option, check to be sure all latch

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es are snug and in closed position.

Locate the carton containing the outside air hood parts. Do

not remove carton until unit has been rigged and located in

final position.

Step 4 — Provide Unit Support

ROOF CURB MOUNT
Accessory roof curb details and dimensions are shown in

Fig. 6. Assemble and install accessory roof curb in accor

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dance with instructions shipped with the curb.

Curb  should  be  level.  This  is  necessary  for  unit  drain  to

function  properly.  Unit  leveling  tolerances  are  shown  in

Fig. 7.  Refer  to Accessory  Roof  Curb  Installation  Instruc

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tions for additional information as required.

Install insulation, cant strips, roofing felt, and counter flash

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ing as shown. 

Ductwork must be attached to curb and not to

the  unit.  The  accessory  thru-the-base  power  connection

package must be installed before the unit is set on the roof

curb.

If  electric  and  control  wiring  is  to  be  routed  through  the

basepan, attach the accessory thru-the-base service con

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nections to the basepan in accordance with the accessory

installation instructions.

NOTE: The gasketing of the unit to the roof curb is critical

for  a  watertight  seal.  Install  gasket  supplied  with  the  roof

curb as shown in Fig. 6. Improperly applied gasket can also

result in air leaks and poor unit performance.
SLAB MOUNT (HORIZONTAL UNITS ONLY)
Provide  a  level concrete  slab  that  extends  a  minimum  of

6 in. (150 mm) beyond unit cabinet. Install a gravel apron in

front of condenser coil air inlet to prevent grass and foliage

from obstructing airflow.

NOTE:  Horizontal units may be installed on a roof curb if

required.
ALTERNATE  UNIT  SUPPORT  (IN  LIEU  OF  CURB  OR

SLAB MOUNT)
A non-combustible sleeper rail can be used in the unit curb

support area. If sleeper rails cannot be used, support the

long sides of the unit with a minimum of 3 equally spaced

4-in. x 4

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in. (102 mm x 102 mm) pads on each side.

RHH120

COMPONENT

UNIT LB (KG)

Base Unit

1390 (632)

Economizer
  Vertical

100 (45)

  Horizontal

115 (52)

Powered Outlet

32 (15)

Curb
  14 in. (356 mm)

180 (82)

  24 in. (610 mm)

235 (107)

Summary of Contents for RHH120

Page 1: ...RING DIAGRAMS Economi er X Factory Option 27 SYSTEM COMPONENTS SPECIFICATIONS INPUTS OUTPUTS ENVIRONMENTAL ECONOMIZER MODULE WIRING DETAILS INTERFACE OVERVIEW ENTHALPY SETTINGS TWO SPEED FAN OPERATION...

Page 2: ...t DANGER ELECTRICAL SHOCK HAZARD Failure to follow this warning will result in personal injury or death Before performing service or maintenance operations on unit turn off main power switch to unit a...

Page 3: ...Enthalpy Sensor P 2 Position Damper w Barometric Relief U Ultra Low Leak Economizer w Barometric Relief OA Temp Sensor W Ultra Low Leak Economizer w Barometric Relief Enthalpy Sensor Outdoor Air Optio...

Page 4: ...4 Specifications subject to change without notice 516 01 3604 04 Fig 2 Unit Dimensional Drawing Size 120 Units...

Page 5: ...516 01 3604 04 Specifications subject to change without notice 5 Fig 2 Unit Dimensional Drawing Size 120 Units cont...

Page 6: ...clearances LOCATION DIMENSION CONDITION A 48 in 1219 mm 18 in 457 mm 18 in 457 mm 12 in 305 mm Unit disconnect is mounted on panel No disconnect convenience outlet option Recommended service clearance...

Page 7: ...o the check valve core s bottom O ring Install the fitting body and torque to 96 10 in lbs 10 9 1 Nm Do not exceed 106 in lbs 11 9 Nm when tightening INSTALLATION Jobsite Survey Complete the following...

Page 8: ...ing 8 Make electrical connections 9 Install other accessories FRAME MOUNTED INSTALLATION Frame mounted applications generally follow the sequence for a curb installation Adapt the sequence as required...

Page 9: ...516 01 3604 04 Specifications subject to change without notice 9 Fig 6 Roof Curb Details REV 50TM500827...

Page 10: ...t is ready to be rigged and no longer will be lift ed by a fork truck the wood protector under the basepan must be removed Remove 4 screws from each base rail Wood protector will drop to the ground Se...

Page 11: ...iscard the supply duct cover Install accessory CRDUCTCV001A00 to cover the vertical supply duct open ing Use the return duct cover removed from the unit end panel to cover the vertical return duct ope...

Page 12: ...own form and assembled to a metal support tray using plastic stretch wrap Located in the return air compartment the assembly s metal tray is at tached to the basepan and also attached to the damper us...

Page 13: ...e hood sides See Fig 17 and 18 Secure hood divider with 3 screws on each hood side The hood divider is also used as the bottom filter rack for the aluminum filter 5 Attach the post that separates the...

Page 14: ...must be used to route the main power from the condenser end of the unit to either the factory option disconnect the bottom of the control box or the single point box accessory One inch conduit is pro...

Page 15: ...1 4 in female spade connector from the 230 v connection and moving it to the 200 v 1 4 in male terminal on the prima ry side of the transformer Refer to unit label diagram for ad ditional information...

Page 16: ...m deviation is 4 v Determine percent of voltage imbalance This amount of phase imbalance is satisfactory as it is below the maxi mum allowable 2 Operation on improper line voltage or excessive phase i...

Page 17: ...socket re install 3 hex screws on the NFD enclosure 12 Re install the unit front panel Fig 29 Handle and Shaft Assembly for NFD CONVENIENCE OUTLETS Two types of convenience outlets are offered on RHH...

Page 18: ...the bottom of the dis connect box For the load side wiring to the factory option disconnect route the wires through the hole on the right side of the disconnect Be sure to create a drip loop at least...

Page 19: ...conduits Connect the power con duit to the internal disconnect if unit is so equipped or to the external disconnect through unit side panel Remove one of the two knockouts located on the bottom left...

Page 20: ...ng valve position Reversing valves are ener gized during the cooling stages and the defrost cycle and de energized during heating cycles Once energized at the start of a cooling stage the reversing va...

Page 21: ...DI 24 vac P2 4 CTB Y2 W1 Heat 1 DI 24 vac P2 7 CTB W1 W2 Heat 2 DI 24 vac P2 6 CTB W2 R Power 24 vac P3 1 CONTL BRD 8 C Common 24 vac P3 2 CONTL BRD 4 DFT 1 DI 24 vac DFT 1 to DFT 1 DFT 2 DI 24 vac D...

Page 22: ...he bottom left side of the control box after removing one of the two knockouts in the corner of the box Using a connector at the control box to protect the wire as it passes into the control box Pull...

Page 23: ...can be installed in the unit Use the wir ing procedure listed below for each heater as determined by the number of stages in the heater Single Stage Heaters Single stage heaters will have an orange a...

Page 24: ...ce 516 01 3604 04 Fig 41 Accessory Electric Heater Control Connections NOTE Optional Outdoor Temperature Control at One Heater Stage Move either heater wire to this terminal and connect outdoor temper...

Page 25: ...25 Specifications subject to change without notice 516 01 3604 04 Fig 42 Typical RHH Control Wiring Diagram...

Page 26: ...26 Specifications subject to change without notice 516 01 3604 04 Fig 43 Typical RHH Power Wiring Diagram 208 230 3 60 unit shown...

Page 27: ...module includes terminals for CO2 sensor Mixed Air sensor and an Outdoor Dry Bulb sensor Enthalpy and other options are available with bus sensors User Interface The interface provides status for norm...

Page 28: ...040839 001 Rev G HJW10 www energy ca gov Certified FDD Product California Title 24 Part 6 Table 8 Economizer Module Left Hand Terminal Blocks LABEL TYPE DESCRIPTION Top Left Terminal Block MAT MAT 20k...

Page 29: ...D display and a 4 button keypad on the front of the economizer controller Keypad Use the four navigation buttons see Fig 48 to scroll through the menus and menu items select menu items and to change p...

Page 30: ...ETUP ADVANCED SETUP CHECKOUT ALARMS NOTE Some parameters in the menus use the letters MA or MAT indicating a mixed air temperature sensor location before the cooling coil This unit application has the...

Page 31: ..._ F if not connected short or out of range DA TEMP _ _ _ F 0 F to 140 F 18 C to 60 C DISCHARGE AIR TEMPERATURE after Heating section Displays when Discharge Air sensor is connected and displays measu...

Page 32: ...2 8 V 2 to 10 Vdc DCV MAXIMUM DAMPER POSITION Displays only if a CO2 sensor is connected Used for Vbz ventilation max cfm setpoint Displays 2 to 10 V if 3 sensors RA OA and MA In AUTO mode dampers con...

Page 33: ...SET 45 F 35 F to 55 F 2 C to 13 C Incremented by 10 F SUPPLY AIR TEMPERATURE LOW LIMIT Temperature to achieve Freeze Protection close damper and alarm if temperature falls below setup value FREEZE POS...

Page 34: ...r has failed or become disconnected check wiring then replace sensor if the alarm continues CO2 SENS ERR N A N A CO2 SENSOR ERROR CO2 sensor has failed gone out of range or become disconnected check w...

Page 35: ...tion settings and checkout menu readings see Table 13 See Tables 14 21 for dry bulb and enthalpy sequence of operation With stage 3 delay STG3 DLY in Advanced setup menu second stage of mechanical coo...

Page 36: ...v On 0 v Off VENTMIN to VENTMAX Closed On On High 24 v On 24 v On VENTMIN to VENTMAX Closed Yes Off Off High 0 v Off 0 v Off VENTMIN to VENTMAX Closed On Off High 0 v Off 0 v Off VENTMIN to Full Open...

Page 37: ...O Y2 O OCCUPIED UNOCCUPIED None No Off Off Low 0 v Off 0 v Off MIN POS L Closed On Off Low 24 v On 0 v Off MIN POS L Closed On On High 24 v On 24 v On MIN POS H Closed Yes Off Off Low 0 v Off 0 v Off...

Page 38: ...y for differential enthalpy The high limit boundary is ES1 when there are no stages of mechanical cooling energized and HL high limit when a compressor stage is energized Table 21 Enthalpy Operation w...

Page 39: ...ly items that are configured are shown in the Checkout menu NOTE For information about menu navigation and use of the keypad see Interface Overview on page 29 To perform a Checkout test 1 Scroll to th...

Page 40: ...mpling inlet to the sampling tube on the basepan 2 SPEED INDOOR FAN MOTOR SYSTEM WITH VARI ABLE FREQUENCY DRIVE FACTORY INSTALLED OPTION For details on operating RHH 2 stage cooling units equipped wit...

Page 41: ...he belt span length by 1 64 For example if the belt span length is 32 inches 32 x 1 64 1 2 inch deflection BELT FORCE DEFLECTION METHOD Check the belt tension with a spring force belt force deflec tio...

Page 42: ...ners www hvacpartners com TORQUE ALL SHEAVE SET SCREWS TO 110 130 in lbs SET SCREW SET SCREW STRAIGHT EDGE BELT SPAN BELT DEFLECTION FORCE SEE TABLE 1 DEFLECTION BELT SPAN 64 TABLE 1 TABLE 2 BELT CROS...

Page 43: ...opeller for location in housing orifice and verify setscrew is tight Y N _____ Verify that fan sheaves are aligned and belts are properly tensioned Y N _____ Verify that scroll compressors are rotatin...

Page 44: ...L2 _____________ L3 _____________ TEMPERATURES Outdoor air Temperature _____________ F DB Dry Bulb Return air Temperature _____________ F DB _____________ F Wb Wet Bulb Cooling Supply Air Temperature...

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