background image

14

Specifications subject to change without notice.

516 01 3604 04

Step 9 — Install External Condensate Trap and

Line

The unit has one 

3

/

4

-in. condensate drain connection on the

end of the condensate pan and an alternate connection on

the bottom. See Fig. 19. Unit airflow configuration does not

determine which drain connection to use. Either drain con

-

nection can be used with vertical or horizontal applications.

When using the standard side drain connection, ensure that

the red plug in the alternate bottom connection is tight. Do

this before setting the unit in place. The red drain pan plug

can  be  tightened  with  a 

1

/

2

-in.  square  socket  drive

extension.

To use the alternate bottom drain connection, remove the

red  drain  plug  from  the  bottom  connection  (use  a 

1

/

2

-in.

square  socket  drive  extension)  and  install  it  in  the  side

drain connection.

The piping for the condensate drain and external trap can

be completed after the unit is in place. See Fig. 20.

Fig. 19 — Condensate Drain Pan (Side View)

Fig. 20 — Condensate Drain Pan Piping Details

All units must have an external trap for condensate drain

-

age. Install a trap at least 4-in. (102 mm) deep and protect

against freeze-up. If drain line is installed downstream from

the external trap, pitch the line away from the unit at 1-in.

per 10 ft (25 mm per 3 m) of run. Do not use a pipe size

smaller than the unit connection (

3

/

4

-in.).

Step 10 — Make Electrical Connections

NOTE: Check all factory and field electrical connections for

tightness. Field-supplied wiring shall conform with the limita

-

tions of minimum 63°F (33°C) rise.
FIELD POWER SUPPLY
For  those  units  without  through-the-curb  power,  conduit

must be used to route the main power from the condenser

end of the unit to either the factory option disconnect, the

bottom of the control box or the single point box accessory.

One inch conduit is provided behind the access panel locat

-

ed under the control box. For those units that require con

-

duit larger than 1-in., it must be field supplied. Figures 21-23

show the various wire routings.

If  the  field  disconnect  is  larger  than  100A,  it  must  be  at

-

tached to the unit using accessory CRDISBKT001A00 (see

Fig. 24). Follow the instructions provided with this accesso

-

ry.  For  smaller  field  disconnects,  be  sure  to  use 

1

/

2

-in.

screws to mount the disconnect directly to the end panel,

following the instructions on the Field Disconnect Warning

label (see Fig. 25). In either case, set the disconnect vertical

location on the unit so that a 90 degree fitting can be used to

connect the conduit to the disconnect.

Fig. 21 — Conduit into Factory Option Disconnect

DRAIN
(FACTORY-INSTALLED)

PLUG

CONDENSATE PAN (SIDE VIEW)

STANDARD
SIDE DRAIN

ALTERNATE
BOTTOM DRAIN

NOTE:  Trap should be deep enough to offset maximum unit static
 

difference. A 4-in. (102 mm) trap is recommended.  

MINIMUM PITCH
1˝ (25 mm) PER
1

 

(

3 m) OF LINE 

BASE RAIL

OPEN
VENT

TO ROOF
DRAIN

DRAIN PLUG

ROOF
CURB

SEE NOTE

3˝ (76 mm)

MIN

WARNING

ELECTRIC SHOCK HAZARD

Failure  to  follow  this  warning  could  result  in  personal

injury or death.

Unit  cabinet  must  have  an  uninterrupted,  unbroken

electrical ground to minimize the possibility of personal

injury if an electrical fault should occur. This ground may

consist of electrical wire connected to unit ground lug in

control compartment, or conduit approved for electrical

ground  when  installed  in  accordance  with  NEC;

ANSI/NFPA  70,  latest  edition  (in  Canada,  Canadian

Electrical Code CSA [Canadian Standards Association]

C22.1), and local electrical codes.

Summary of Contents for RHH120

Page 1: ...RING DIAGRAMS Economi er X Factory Option 27 SYSTEM COMPONENTS SPECIFICATIONS INPUTS OUTPUTS ENVIRONMENTAL ECONOMIZER MODULE WIRING DETAILS INTERFACE OVERVIEW ENTHALPY SETTINGS TWO SPEED FAN OPERATION...

Page 2: ...t DANGER ELECTRICAL SHOCK HAZARD Failure to follow this warning will result in personal injury or death Before performing service or maintenance operations on unit turn off main power switch to unit a...

Page 3: ...Enthalpy Sensor P 2 Position Damper w Barometric Relief U Ultra Low Leak Economizer w Barometric Relief OA Temp Sensor W Ultra Low Leak Economizer w Barometric Relief Enthalpy Sensor Outdoor Air Optio...

Page 4: ...4 Specifications subject to change without notice 516 01 3604 04 Fig 2 Unit Dimensional Drawing Size 120 Units...

Page 5: ...516 01 3604 04 Specifications subject to change without notice 5 Fig 2 Unit Dimensional Drawing Size 120 Units cont...

Page 6: ...clearances LOCATION DIMENSION CONDITION A 48 in 1219 mm 18 in 457 mm 18 in 457 mm 12 in 305 mm Unit disconnect is mounted on panel No disconnect convenience outlet option Recommended service clearance...

Page 7: ...o the check valve core s bottom O ring Install the fitting body and torque to 96 10 in lbs 10 9 1 Nm Do not exceed 106 in lbs 11 9 Nm when tightening INSTALLATION Jobsite Survey Complete the following...

Page 8: ...ing 8 Make electrical connections 9 Install other accessories FRAME MOUNTED INSTALLATION Frame mounted applications generally follow the sequence for a curb installation Adapt the sequence as required...

Page 9: ...516 01 3604 04 Specifications subject to change without notice 9 Fig 6 Roof Curb Details REV 50TM500827...

Page 10: ...t is ready to be rigged and no longer will be lift ed by a fork truck the wood protector under the basepan must be removed Remove 4 screws from each base rail Wood protector will drop to the ground Se...

Page 11: ...iscard the supply duct cover Install accessory CRDUCTCV001A00 to cover the vertical supply duct open ing Use the return duct cover removed from the unit end panel to cover the vertical return duct ope...

Page 12: ...own form and assembled to a metal support tray using plastic stretch wrap Located in the return air compartment the assembly s metal tray is at tached to the basepan and also attached to the damper us...

Page 13: ...e hood sides See Fig 17 and 18 Secure hood divider with 3 screws on each hood side The hood divider is also used as the bottom filter rack for the aluminum filter 5 Attach the post that separates the...

Page 14: ...must be used to route the main power from the condenser end of the unit to either the factory option disconnect the bottom of the control box or the single point box accessory One inch conduit is pro...

Page 15: ...1 4 in female spade connector from the 230 v connection and moving it to the 200 v 1 4 in male terminal on the prima ry side of the transformer Refer to unit label diagram for ad ditional information...

Page 16: ...m deviation is 4 v Determine percent of voltage imbalance This amount of phase imbalance is satisfactory as it is below the maxi mum allowable 2 Operation on improper line voltage or excessive phase i...

Page 17: ...socket re install 3 hex screws on the NFD enclosure 12 Re install the unit front panel Fig 29 Handle and Shaft Assembly for NFD CONVENIENCE OUTLETS Two types of convenience outlets are offered on RHH...

Page 18: ...the bottom of the dis connect box For the load side wiring to the factory option disconnect route the wires through the hole on the right side of the disconnect Be sure to create a drip loop at least...

Page 19: ...conduits Connect the power con duit to the internal disconnect if unit is so equipped or to the external disconnect through unit side panel Remove one of the two knockouts located on the bottom left...

Page 20: ...ng valve position Reversing valves are ener gized during the cooling stages and the defrost cycle and de energized during heating cycles Once energized at the start of a cooling stage the reversing va...

Page 21: ...DI 24 vac P2 4 CTB Y2 W1 Heat 1 DI 24 vac P2 7 CTB W1 W2 Heat 2 DI 24 vac P2 6 CTB W2 R Power 24 vac P3 1 CONTL BRD 8 C Common 24 vac P3 2 CONTL BRD 4 DFT 1 DI 24 vac DFT 1 to DFT 1 DFT 2 DI 24 vac D...

Page 22: ...he bottom left side of the control box after removing one of the two knockouts in the corner of the box Using a connector at the control box to protect the wire as it passes into the control box Pull...

Page 23: ...can be installed in the unit Use the wir ing procedure listed below for each heater as determined by the number of stages in the heater Single Stage Heaters Single stage heaters will have an orange a...

Page 24: ...ce 516 01 3604 04 Fig 41 Accessory Electric Heater Control Connections NOTE Optional Outdoor Temperature Control at One Heater Stage Move either heater wire to this terminal and connect outdoor temper...

Page 25: ...25 Specifications subject to change without notice 516 01 3604 04 Fig 42 Typical RHH Control Wiring Diagram...

Page 26: ...26 Specifications subject to change without notice 516 01 3604 04 Fig 43 Typical RHH Power Wiring Diagram 208 230 3 60 unit shown...

Page 27: ...module includes terminals for CO2 sensor Mixed Air sensor and an Outdoor Dry Bulb sensor Enthalpy and other options are available with bus sensors User Interface The interface provides status for norm...

Page 28: ...040839 001 Rev G HJW10 www energy ca gov Certified FDD Product California Title 24 Part 6 Table 8 Economizer Module Left Hand Terminal Blocks LABEL TYPE DESCRIPTION Top Left Terminal Block MAT MAT 20k...

Page 29: ...D display and a 4 button keypad on the front of the economizer controller Keypad Use the four navigation buttons see Fig 48 to scroll through the menus and menu items select menu items and to change p...

Page 30: ...ETUP ADVANCED SETUP CHECKOUT ALARMS NOTE Some parameters in the menus use the letters MA or MAT indicating a mixed air temperature sensor location before the cooling coil This unit application has the...

Page 31: ..._ F if not connected short or out of range DA TEMP _ _ _ F 0 F to 140 F 18 C to 60 C DISCHARGE AIR TEMPERATURE after Heating section Displays when Discharge Air sensor is connected and displays measu...

Page 32: ...2 8 V 2 to 10 Vdc DCV MAXIMUM DAMPER POSITION Displays only if a CO2 sensor is connected Used for Vbz ventilation max cfm setpoint Displays 2 to 10 V if 3 sensors RA OA and MA In AUTO mode dampers con...

Page 33: ...SET 45 F 35 F to 55 F 2 C to 13 C Incremented by 10 F SUPPLY AIR TEMPERATURE LOW LIMIT Temperature to achieve Freeze Protection close damper and alarm if temperature falls below setup value FREEZE POS...

Page 34: ...r has failed or become disconnected check wiring then replace sensor if the alarm continues CO2 SENS ERR N A N A CO2 SENSOR ERROR CO2 sensor has failed gone out of range or become disconnected check w...

Page 35: ...tion settings and checkout menu readings see Table 13 See Tables 14 21 for dry bulb and enthalpy sequence of operation With stage 3 delay STG3 DLY in Advanced setup menu second stage of mechanical coo...

Page 36: ...v On 0 v Off VENTMIN to VENTMAX Closed On On High 24 v On 24 v On VENTMIN to VENTMAX Closed Yes Off Off High 0 v Off 0 v Off VENTMIN to VENTMAX Closed On Off High 0 v Off 0 v Off VENTMIN to Full Open...

Page 37: ...O Y2 O OCCUPIED UNOCCUPIED None No Off Off Low 0 v Off 0 v Off MIN POS L Closed On Off Low 24 v On 0 v Off MIN POS L Closed On On High 24 v On 24 v On MIN POS H Closed Yes Off Off Low 0 v Off 0 v Off...

Page 38: ...y for differential enthalpy The high limit boundary is ES1 when there are no stages of mechanical cooling energized and HL high limit when a compressor stage is energized Table 21 Enthalpy Operation w...

Page 39: ...ly items that are configured are shown in the Checkout menu NOTE For information about menu navigation and use of the keypad see Interface Overview on page 29 To perform a Checkout test 1 Scroll to th...

Page 40: ...mpling inlet to the sampling tube on the basepan 2 SPEED INDOOR FAN MOTOR SYSTEM WITH VARI ABLE FREQUENCY DRIVE FACTORY INSTALLED OPTION For details on operating RHH 2 stage cooling units equipped wit...

Page 41: ...he belt span length by 1 64 For example if the belt span length is 32 inches 32 x 1 64 1 2 inch deflection BELT FORCE DEFLECTION METHOD Check the belt tension with a spring force belt force deflec tio...

Page 42: ...ners www hvacpartners com TORQUE ALL SHEAVE SET SCREWS TO 110 130 in lbs SET SCREW SET SCREW STRAIGHT EDGE BELT SPAN BELT DEFLECTION FORCE SEE TABLE 1 DEFLECTION BELT SPAN 64 TABLE 1 TABLE 2 BELT CROS...

Page 43: ...opeller for location in housing orifice and verify setscrew is tight Y N _____ Verify that fan sheaves are aligned and belts are properly tensioned Y N _____ Verify that scroll compressors are rotatin...

Page 44: ...L2 _____________ L3 _____________ TEMPERATURES Outdoor air Temperature _____________ F DB Dry Bulb Return air Temperature _____________ F DB _____________ F Wb Wet Bulb Cooling Supply Air Temperature...

Reviews: