ICS Auto Sentry Petro Installation Manual Download

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Auto Sentry® Petro - Installation Guide

3Contents

Auto Sentry® Petro - Installation Guide

Contents

Contents

Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Auto Sentry® Petro Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Auto Sentry® Petro Wiring Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Conduit Wiring Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Equipment Dimensions, Measurements, and Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Recommended and Accepted Grounding Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Wire Gauge and Conduit Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Auto Sentry® Petro In-bay Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Auto Sentry® Petro Placement Front and Side View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Auto Sentry® Petro Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Auto Sentry® Petro Placement Top View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Auto Sentry Petro Door Swing Clearance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Chapter 2: Molded Plastic Installation 15

Attaching the Auto Sentry® Petro to the J Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Roto Molded Plastic Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Chapter 3: System Wiring 25

Warning Symbol. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Auto Sentry® Petro AC Power Terminations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Programming Sonic Sensor for Sense Car . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Power Wiring Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Control Box Terminations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

In-Bay Controller Wire Terminations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

In-Bay Wiring Layouts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

Network Communication Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

Chapter 4: Communications Wiring 31

Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

System Network Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Chapter 5: Parts Identification 33

Exterior Components (Front View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Power Terminal Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

Interior Front Door Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

Summary of Contents for Auto Sentry Petro

Page 1: ...Defining theWorld of CarWashTechnology Auto Sentry Petro Installation Guide Version 4 1...

Page 2: ...be inferred unless otherwise noted No part of this manual may be reproduced or transmitted in any form or by any means electronic or mechanical for any purpose without the express written permission o...

Page 3: ...o Sentry Petro Placement Top View 12 Auto Sentry Petro Door Swing Clearance 13 Chapter 2 Molded Plastic Installation 15 Attaching the Auto Sentry Petro to the J Bolts 15 Roto Molded Plastic Installati...

Page 4: ...ry Petro Installation Guide 4 Contents Interior rear left side of Auto Sentry Petro 37 Interior Rear Door Components 38 Interior right side 39 Roto Molded Auto Sentry Petro Parts 40 Document Change Hi...

Page 5: ...ith enough clearance for the doors to open easily without obstructions The unit must be located so that conduit connections can be easily made and the internal components can be accessed Auto Sentry P...

Page 6: ...Temperature Range 20 F to 120 F 29 C to 48 C Frequency 50 60 Hz Supply Voltage 120 VAC Intended for permanently connected supply Max Amps 10 Amps 120 VAC 6 Amps 240 VAC IPX Rating NEMA 4X Enclosures c...

Page 7: ...s bar which in turn should be grounded to a ground rod A conduit ground does not provide a sufficient ground It is recommended that the neutral and ground bus bars be bonded together when it is not pr...

Page 8: ...ut of the components at the site To determine conduit size needed see the Table 2 1 1 1 2 2 3 AWG 14 13 24 39 69 94 154 AWG 12 10 18 29 51 70 114 164 AWG 10 6 11 18 32 44 73 104 160 AWG 8 3 5 9 16 22...

Page 9: ...TOUCH SCREEN 2 THE RELATIVE WIND DIRECTION IF THE PREVAILING WIND BLOWS FROM THE AUTO SENTRY PETRO TO THE BAY ENTRANCE THEN THERE SHOULD BE ONLY MINOR PROBLEMS FROM BLOW BACK IF THE PREVAILING WIND BL...

Page 10: ...Sentry Petro is to be in line with the front edge of the curbing x The rear wall of the Auto Sentry Petro should be set at 14 from the front edge of the curbing x Curb Height should be 6 x The curbing...

Page 11: ...to Sentry Petro Dimensions The Auto Sentry Petro is the primary point of sale for the car wash It is installed outside near the entrance of the car wash with a canopy placed over it NOTE Any curbing a...

Page 12: ...p View Figure 4 Auto Sentry Petro Placement Top View 14 5 BACK EDGE OF CURB FRONT EDGE OF CURB 4 0 14 CONCRETE ISLAND OPEN SPACE IN BASE OF AUTO SENTRY FOR PLACEMENT OF CONDUITS 6 06 x 6 06 VEHICLE TR...

Page 13: ...rawing is not to scale Island Width C L C L AUTO SENTRY PETRO IMPORTANT Do NOT install canopypostsor other obstructionsin this door swing area 26 FRONT EDGE OFISLAND CURBING IMPORTANT Door Clearance A...

Page 14: ...Auto Sentry Petro Installation Guide 14 Site Layout End of Chapter This page is blank intentionally...

Page 15: ...ssary to deliver to your customers who are inside their vehicles the most ergonomic easy to reach experience at the Auto Sentry Petro payment terminal Before you go any further there needs to be 4 or...

Page 16: ...d plastic bags Bag A 6 1 4 20 1 1 2 cap screws and Bag H 6 1 4 washers Bag B 4 1 4 20 1 1 2 oval screws Bag C 3 10 1 1 2 screws with 3 8 washers Bag D I 21 8 11 x 1 1 4 screws with 21 8 flat washers B...

Page 17: ...es 1 and 2 that fit together to cover the base of the metal pedestal Figure 9 Base Roto Molded Plastic pieces 2 Place roto mold 1 on the front of the base and place roto molded plastic 2 on rear of th...

Page 18: ...See Figure 10 Figure 10 Roto Mold Plastic 3 Front view 7 On the Auto Sentry Petro open the front door to perform the next step 8 Remove the plastic keeper on the sonic sensor You will need to put thi...

Page 19: ...nstallation 10 Use a 2 Phillips screwdriver and install 4 1 4 20 1 1 2 oval screws Bag B There are 10 holes but you only need to use four of the 10 preferably below the sonic sensor See Figure 11 Figu...

Page 20: ...Flat Washers from Bag D I across the top on the back of the Auto Sentry Petro See Figure 12 13 Open front door of the Auto Sentry Petro 14 Locate the blue roto mold 4 and then place it on the front of...

Page 21: ...e Figure 14 Figure 14 Attach Blue Roto Mold 4 with 3 screws to gray Roto Mold 3 17 In the holes that are set deep inside the back of the Auto Sentry Petro pedestal install 8 10 32 x 1 screws with 8 wa...

Page 22: ...ded Plastic Installation 18 Attach the metal mounting plate with the ribs facing out to the back of the Auto Sentry Petro pedestal with 8 1 4 x 20 3 8 bolts Bag E See Figure 16 Figure 16 Attach Metal...

Page 23: ...19 Install and tighten 14 8 x 11 x 1 1 4 screws and flat washers Bag D I around the perimeter of the metal mounting plate See Figure 17 Figure 17 Attach 14 Screws in the perimeter of the metal plate...

Page 24: ...pound foot torque is recommended Over torquing could cause shearing or cracking 21 Install and tighten 4 8 11 X 1 1 4 Bag D I across the top of the backside of Roto Mold 5 See Figure 18 22 Install and...

Page 25: ...pted Grounding Methods on page 7 Warning Symbol The Warning Symbol symbol in this manual on equipment or hardware indicates you should consult accompanying documentation before proceeding The warning...

Page 26: ...al block 6 Sensor should flash red 7 Move the wire off of the 24 blue terminal block 8 Test the sensor you should see the sense car on the PIO SIO board light up If no signal you can remove 3P9 cable...

Page 27: ...A LICENSED ELECTRICIAN THAT MUST COMPLY WITH ALL NATIONAL LOCAL RECOMMENDED STANDARDS THIS DRAWING IS NOT TO SCALE MAIN SERVICE ELECTRICAL PANEL AUTO SENTRY PETRO 3 12 GA THHN from a dedicated 15 amp...

Page 28: ...Petro Wash Open on the server POS computer screen Override switches for the gates are still necessary Figure 22 Auto Sentry Petro Control Box Terminations SPST SWITCH GRAINGER Part 2X464 PETRO INPUTS...

Page 29: ...USE TERMINATION POINTS ON AN IN BAY AUTOMATIC CONTROLLER The SIO board supports dry contact or external voltage 24 VAC or 24 VDC No 110 VAC DRY CONTACTS SUPPLIED BY ICS SERVICE 5 SERVICE 6 WASH ENABL...

Page 30: ...OR KIT SUPPLIEDBY SITE OR FUEL VENDOR CAT6 SHIELDED NETWORK SWITCH CAT6 SHIELDED Position therouter and modem within 6 of the network switch IMPORTANT x IFUSING EMV RUN AN ADDITIONAL CAT6 CABLEFROMTHE...

Page 31: ...separate rigid PVC or metal conduit separate from any power conduits Network Terminations Figure 25 stand alone Auto Sentry Network Terminations REAR OF RJ 45 CONNECTOR Pin Signals Ethernet 1 Transmit...

Page 32: ...From the network router pull a network cable up through the center of the Auto Sentry Petro unit and plug it into the port on the network bracket located inside the stand alone Auto Sentry 2 In some i...

Page 33: ...ed grade you do not need the 6 riser If there is no sidewalk that rises above the finished grade to install the Auto Sentry Petro upon the 6 riser is necessary to provide optimal touch screen ergonomi...

Page 34: ...H15Z2 15 touch screen 2 CAMERA Camera 3 AS2INTERCOMSP 2 Speakers 4 SCN 000002 00 Bar code Reader 5 AS4CARDCHUTE Gift card dispenser chute for the Auto Sentry Petro 6 SENSOR 18MML Replacement Sensor on...

Page 35: ...stallation Guide 35 Parts Identification Power Terminal Blocks Figure 28 Power Terminal Blocks ICS Part Number Description 1 Power terminal blocks inside the Auto Sentry Petro 2 AS4PWRSWITCH Power swi...

Page 36: ...Components ICS Part Number Description 1 PIN Pad per site specifics 2 AS2TOUCH15ZCNCD Touch Controller Card 3 Card reader assembly per site specifics 4 ASPRHEC USB Receipt Printer 5 AS4CARDCHUTE AS3CA...

Page 37: ...ide of Auto Sentry Petro ICS Part Number Description SURGEPROTECT 120 VAC SURGEPROTECT1 240 VAC Surge Protector Not Shown 1 PWRPULSUPS PWRPULS24V PWRPULS12V UPS 24V Power Supply 12V Power Supply 2 AS3...

Page 38: ...rvice screen button 2 AS3DRSW Door Switch 2 pieces 3 ASDRLATCH Complete latch assembly 4 H CCONTROLBD1 Heater cooler control board 5 AS2CBL61 24 Volt Low Voltage power cable for the heat exchangers 6...

Page 39: ...r back right side ICS Part Number Description 1 AS3DRSW Door Switch 2 pieces 2 ASPUSHBUT Service Screen button 3 AS4 TB 1 A RFIDTerminal Block Assembly 4 Motherboard per site specifics 5 NETRJ45CO Net...

Page 40: ...ed Auto Sentry Petro Parts Figure 33 Roto Molded Auto Sentry Petro Parts Table 8 Roto Molded Plastic Parts ICS Part Number Description 1 AS4PLAST3 Base Front 2 AS4PLAST2 Base Back 3 AS4PLAST1 Gray Cov...

Page 41: ...Table 9 Document Change History Document Version Dates Contributor Initials Description 3 8 5 14 2020 WLS BB Removed Power Distribution Box 3 9 4 0 6 2 2021 WLS CB Updated Bag lettering Drawings and P...

Page 42: ...uestions or concerns please contact ICS Technical Support 800 246 3469 Corporate Office 81 Highland Avenue Suite 300 Bethlehem PA 18017 icscarwashsystems com 800 642 9396 We don t just sell products w...

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