11
Classic RS -
Installation & Servicing
INSTALLATION
9
SEALED SYSTEM REQUIREMENTS
Note.
The method of filling, refilling, topping up or flushing sealed
primary hot water circuits from the mains via a temporary hose
connection is only allowed if acceptable to the local water
authority.
1. General
a. The installation must comply with the requirements of
BS.6798 and BS.5449.
b. The installation should be designed to work with flow
temperatures of up to 82
o
C.
c. All components of the system, including the heat
exchanger of the indirect cylinder, must be suitable for a
working pressure of 3 bar (45 lb/in
2
) and temperature of
110
o
C. Care should be taken in making all connections
so that the risk of leakage is minimised.
2. Safety Valve
A spring loaded safety valve complying with the relevant
requirements of BS.6759 must be fitted in the flow pipe, as
close to the boiler as possible and with no intervening valve
or restriction. The valve should have the following features:
a. A non-adjustable preset lift pressure not exceeding 3 bar
(45 lb./in
2
)
b. A manual testing device.
c. Provision for connection of a discharge pipe.
The valve or
discharge pipe should be positioned so that the discharge
of water or steam cannot create a hazard to the
occupants of the premises or cause damage to electrical
components and wiring.
3. Pressure Gauge
A pressure gauge covering at least the range 0-4 bar (0-60
lb./in
2
) must be fitted to the system. The gauge should be
easily seen from the filling point and should preferably be
connected at the same point as the expansion vessel.
4. Expansion Vessel
a. A diaphragm type expansion vessel must be connected
at a point close to the inlet side of the pump, the
connecting pipe being not less than 15mm (
1/2
"
nominal) size and not incorporating valves of any sort.
b. The vessel capacity must be adequate to accept the
expansion of the system water when heated to 110
o
C
(230
o
F)
c. The charge pressure must not be less than the static
water head above the vessel The pressure attained in the
system when heated to 110
o
C (230
o
F) should be at least
0.35 bar (5lb/in
2
) less than the lift pressure of the safety
valve.
For guidance on vessel sizing refer to Table 6, Frame 10.
For further details refer to BS.5449. For IE refer to the
current edition of I.S. 813.
5. Cylinder
The cylinder must be either of the indirect coil type or a
direct cylinder fitted with an immersion calorifier which is
suitable for operating on a gauge pressure of 0.35 bar (5lb./
in
2
) in excess of the safety valve setting.
Single feed indirect
cylinders are not suitable for sealed systems.
6. Make-up Water
Provision must be made for replacing water loss from the
system, either:
a. From a manually fitted make-up vessel with a readily
visible water level. The vessel should be mounted at least
150mm (6") above the highest point of the system and be
connected through a non-return valve to the system, fitted
at least 300mm (12") below the make-up vessel on the
return side of the domestic hot water cylinder or radiators.
b. Where access to a make-up vessel would be difficult by
pre-pressurisation of the system. Refer to 'Filling.'
Non-return
valve
Automatic
air vent
Hose unions
Additional
stop valve
Hose connector
Hosepipe
(disconnect
after filling)
Double check valve
assembly
(
note direction of flow)
Temporary hose
(disconnect
after filling)
ecl6060
INST
ALLA
TION
