Ideal Boilers Mexico Super CF 3/60P, Installation And Servicing Manual

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Page 2: ...or all models and a pump kit that can be housed within the casing available for all models except the Super CF 3 140 CF 3 140P Full system suitability All models are suitable for connection to pumped...

Page 3: ...0 14 8 37 0 14 8 37 0 14 8 Flue Gas Flow Rate g s 10 6 13 1 17 2 20 8 25 7 Flue Gas Temperature o C 125 134 129 140 132 Seasonal Efficiency SEDBUK 72 7 72 3 72 0 72 8 73 0 Table 2 Performance Data No...

Page 4: ...nstructions are included with this kit Overheat Available to allow the boiler to be used Thermostat Kit on sealed water systems GENERAL CONTENTS Air Supply 7 Boiler Assembly Exploded view 9 Boiler Cle...

Page 5: ...for gas soundness and purged as described in the above code GAS SAFETY Gas Safety Installation and Use Regulations 1994 amendments 1996 or rules in force It is law that all gas appliances are install...

Page 6: ...50 2 210 8 1 4 CF 3 140P 20 3 4 150 6 300 12 Note 3 100P ONLY If minimum LH side clearance is used the TTB downdraught thermostat and bracket should be moved to the RH side of the boiler alternative l...

Page 7: ...used then the flue MUST be thoroughly swept clean of any soot or loose material If a register plate restrictor plate or damper etc is fitted in the flue then it MUST be removed before connecting the b...

Page 8: ...referably be manufactured of copper Single feed indirect cylinders are not recommended and must NOT be used on sealed systems The hot water cylinder and ancillary pipework not forming part of the usef...

Page 9: ...nd O rings 5 Thermostat pocket 6 Distributor tube 7 Combustion chamber 11 Collector hood 12 Cleanout cover Mexico Super CF 3 60P shown 13 Front plate assy 21 Gas valve 23 Piezo igniter 27 Gas cock 33...

Page 10: ...ing Instructions z User s Instructions INSTALLATION INSTALLATION The boiler is supplied fully assembled in Pack A Unpack and check the contents 4 UNPACKING HARDWARE PACK z 1 BSP plugs 6 off z 1 x 1 2...

Page 11: ...sengage the panel by lowering and pulling it forward 6 Remove the 2 screws securing the top panel to the side 7 Draw the top panel forward and lift it off the boiler 8 Remove the 2 screws securing LH...

Page 12: ...d heating return tapping using an appropriate jointing material It is IMPERATIVE that the INDEX MARK on the distributor bush is in alignment with the mark on the section boss as shown in Frame 3 DO NO...

Page 13: ...vent and cold feed connections must be made to the boiler flow and return tappings according to the options shown in Frame 7 2 The boiler is assumed to be the highest point of the circulating system 3...

Page 14: ...ons are used for each service All possible configurations are given in Frame 7 and ONLY those shown should be used 2 The schematic pipework graph is based on the assumption that NO MORE than 8 elbows...

Page 15: ...be overridden Refer to Frame 20 WARNING The appliance MUST be efficiently earthed A mains supply of 230 V 50 Hz fused at 3A is required All external controls and wiring MUST be suitable for mains vol...

Page 16: ...black br brown r red 17 MID POSITION VALVE Pumped only Notes 1 Some earth wires are omitted for clarity Ensure proper earth continuity when wiring 2 Numbering of terminals on thermostats is specific...

Page 17: ...he OFF terminals of the programmer Diagram B shows a change over frost thermostat which will cover most systems which do use CH OFF If however on such a system the HW pipework is in an isolated part o...

Page 18: ...allation may be expedited by loosening the union on the gas service cock on the boiler and purging until gas is detected 3 Retighten the union and check for gas soundness 1 Offer up the RH side panel...

Page 19: ...se If the pilot burner fails to remain alight at this stage repeat the procedure detailed above but wait longer than 15 seconds before releasing the gas control knob A 7 Check the appearance of the pi...

Page 20: ...ostat 4 The operation of the boiler and the use and adjustment of ALL system controls should be fully explained to the householder to ensure the greatest possible fuel economy consistent with househol...

Page 21: ...vice work must be carried out by a CORGI registered installer a Light the boiler and carry out a pre service check noting any operational faults b Clean the main burner s and lint gauze s c CF3 100P C...

Page 22: ...move the grille assembly refer Frames 28 29 Undo the gas cock union Undo the 4 wing nuts and remove the burner controls from the boiler Remove the manifold nuts to remove both burners from the burner...

Page 23: ...s valve is clean 6 Clean or renew components as necessary 1 Clean the lint gauze s to remove any deposits of lint fluff etc 2 Brush off any deposits that may have fallen on to the burner head ensuring...

Page 24: ...urner Pressure After servicing reference should be made to Table 1 page 3 which quotes details of the rated output with the related burner pressure and heat input 36 GAS PRESSURE ADJUSTMENT retaining...

Page 25: ...lot injector which is a push fit in the pilot burner housing 5 Remove the 2 securing screws and washers and withdraw the pilot burner 6 Fit the new pilot burner and re assemble in reverse order ensuri...

Page 26: ...Fit the new thermostat and re assemble in reverse order 42 CONTROL THERMOSTAT REPLACEMENT SERVICING 1 Lift off front panel and remove the grille assembly refer Frames 28 29 Undo the gas cock union Un...

Page 27: ...s valve 4 Unscrew the 2 screws and pull down the control panel so that the 2 tabs clear the top panel 5 Remove the thermostat phial from the pocket Refer to Frame 28 6 Remove the bottom screw and remo...

Page 28: ...d the piezo unit and withdraw the lead 4 Fit the new lead and re assemble in reverse order 46 IGNITION ELECTRODE REPLACEMENT CF 3 60P CF 3 75P ONLY SERVICING Pilot burner assembly Detail of pilot flam...

Page 29: ...of pilot flame length and spark gap Pilot burner assembly 48 THERMOCOUPLE REPLACEMENT CF 3 60P CF 3 75P ONLY SERVICING 1 Lift off front panel and remove the grille assembly refer Frames 28 29 Undo th...

Page 30: ...in reverse order Note Avoid sharp bends in the thermocouple lead and ensure that it follows the same route as previously SERVICING 1 Lift off front panel and remove the grille assembly refer Frames 28...

Page 31: ...off front panel and remove the grille assembly refer to Frames 28 29 2 Undo the gas cock union Undo the 4 wing nuts and remove the burner controls from the boiler 3 Remove the 2 nuts and washers secur...

Page 32: ...ssemble in reverse order 1 Lift off front panel and remove the grille assembly refer Frames 28 29 Undo the gas cock union Undo the 4 wing nuts and remove the burner controls from the boiler 2 Undo the...

Page 33: ...e The TTB thermostat is located at the LH or RH side of the diverter panel 4 Reach down the side of the boiler and carefully lift the TTB bracket from its retaining slot and clip 5 Withdraw the thermo...

Page 34: ...he gas control knob is being pressed fully in that there is gas pressure at the boiler inlet and that the pilot jet is not blocked NO NO Replace the gas control valve If no supply check controls Refer...

Page 35: ...AC 19 123 289 CF 3 140P 1 100 164 18 Main burner injector BRAY E01 493 Cat 10 size 650 CF 3 60P 1 003 862 398 043 Cat 10 size 800 CF 3 75P 1 004 858 389 612 Cat 10 size 520 CF 3 100P 2 003 861 E01 493...

Page 36: ...36 Mexico Super CF 3 60P 3 140P Installation LIST OF PARTS 59 SHORT PARTS CF 3 60P CF 3 75P ONLY...

Page 37: ...37 Mexico Super CF 3 60P 3 140P Installation LIST OF PARTS 60 SHORT PARTS CF 3 100P CF 3 125P CF 3 140P ONLY...

Page 38: ...140P Installation LIST OF PARTS Legend 29 Control panel complete assy 30 Control box 31 Control thermostat 32 Thermostat knob 35 Control panel 36 Magnetic strip 37 Control front panel door 61 BOILER C...

Page 39: ...MBLY CF 3 60P CF 3 75P ONLY Exploded View Legend 13 Front plate 14 Sightglass 15 Burner manifold 16 Pilot pipe 17 Burner 18 Burner injector 19 Pilot burner 20 Pilot injector 21 Gas valve 22 O ring 23...

Page 40: ...MBLY CF 3 100P CF 3 125P CF 3 140P ONLY Exploded View 21 Gas valve 22 O ring 23 Piezo unit 24 Ignition electrode 25 Ignition lead 26 Thermocouple 27 Gas service cock Legend 13 Front plate 14 Sightglas...

Page 41: ...3 60P 3 140P Installation LIST OF PARTS 64 BOILER CASING ASSEMBLY Legend 28 Casing complete 29 Controls panel complete 40 Casing side panel 41 Casing top panel 42 Grille panel 43 Casing lower front p...

Page 42: ...rved to vary specification without notice September 1999 151 912 A02 The Caradon Plumbing Limited Technical Training Centre offers a series of first class training courses for domestic commercial and...

Page 43: ...We ll be giving away a free boiler for the five best ideas every year to be selected by our Technical Director Please complete this form using extra sheets if required and post it or fax it to us on...

Page 44: ...arrange for me to join an Ideal factory tour Range guides required The Ideal Guide a specifier s and installer s introduction to the Ideal domestic boiler range The Ideal Householders Guide to assist...