ideal commercial EVO S, Product & Flue Manual

Page 1: ...EVO S CONDENSING BOILER PRODUCT FLUE GUIDE ...

Page 2: ...e UK s market leader of high efficiency commercial heating solutions Operating from its Hull manufacturing plant and offices since 1906 Ideal Commercial Boilers is one of the few true British manufacturers left in the heating industry ...

Page 3: ...roduction 4 13 EVO S 50 135kW 14 16 EVO S Cascade 50 540kW 17 20 EVO S Flue Options 21 Flue Resistances 22 23 Flue Types 24 30 Guide to Flue Installation Regulation 31 Condensate Pumps 33 Ideal Training Support ...

Page 4: ...erms and Conditions 5 years parts and labour warranty available subject to being commissioned by Ideal Boilers Must be fitted with a Low Loss Header or Plate Heat Exchanger Terms and conditions available at www idealcommercialboilers com downloads ...

Page 5: ...05 ...

Page 6: ...g Simple controls interface with large backlit display Low height frame and header kits Simple to maintain using quick release internal water and gas couplings NOx 40mg kWh Class 6 Must be installed with a suitable method of system protection such as a Low Loss Header or Plate Heat Exchanger FEATURES BENEFITS 5 year warranty subject to Terms and Conditions 5 years parts and labour warranty availab...

Page 7: ...learances must be maintained for operation and servicing TOP DEPENDENT ON FLUE SIDES 9mm FRONT 800mm BOTTOM 890mm KEY 1 Ignition Electrode 2 Ignitor Unit 3 Safety Thermostat 4 Fan 5 Gas Valve 6 Controls Housing 7 Control Panel With Protective Cover INTERNAL VIEW 50kW MODEL SHOWN All dimensions in mm not including frame mount ...

Page 8: ... 0 137 9 Gross kW 64 4 80 0 109 3 136 5 151 6 Gas Rate Nat Gas G20 Max rate m hr 6 1 7 6 10 4 13 0 14 6 Gas Rate LPG G31 Max rate m hr 2 4 3 0 4 0 N A N A Flue Gas Flow Rate Nat Gas Max Rate m hr 79 98 135 168 189 Flue Gas Flow Rate LPG Max Rate m hr 77 96 128 N A N A CO 0 1 Nat Gas Max Rate 9 2 9 0 Min Rate 8 8 8 6 CO 0 1 LPG Max Rate 10 4 N A N A Min Rate 10 0 N A N A NOx with O 0 Weighted mg kW...

Page 9: ...tric mm 80 125 100 150 Condensate Drain mm 24 Water Content l 5 0 9 0 10 2 12 8 15 3 Dry Weight Kg 60 90 95 100 125 Noise emission 1m maximum modulation dB A 59 7 57 3 58 5 61 6 59 3 Noise emission 1m minimum modulation dB A 35 8 33 5 34 3 35 4 36 8 OPTIONAL KITS BOILER EVO S Modulating Sequencer kit Programmable Room Thermostat kit Outside sensor kit Tank Sensor kit Room sensor kit Multi boiler l...

Page 10: ...re ease of installation and maintenance in mixed output cascades The boiler must have a maximum operating pressure of 4 bar and be suitable for heating and indirect hot water systems DIMENSIONS The condensing boiler range must have a universal compact width and height across the range to ensure mixed output cascades maintain the same universal configuration Maximum permitted wall area of 0 49m2 MO...

Page 11: ...y be used to calculate the total flue resistance of the system and to determine if they are acceptable to run on the boiler Multiple boilers may be installed with a common flue header which should be designed and supplied by a specialist flue company BS6644 and IGEM UP10 provide guidance on design and the drainage of condensate from flue stack and headers Condensate from a flue stack and header mu...

Page 12: ...kit is available for location directly underneath the boiler When using this pipe kit the boiler must be mounted to the wall directly so the combined weight of the boiler and low loss header must be accounted for boiler 15kg FRAME HUNG SINGLE BOILER WITH LOW LOSS HEADER An alternative solution is to use a frame and header kit and a low loss header for installing a single boiler SINGLE BOILER INSTA...

Page 13: ...ATION UNIT BOILER PUMP HEATING PUMP TO HEATING CIRCUITS PRIMARY HWS 1 HWS SENSOR FROM HEATING CIRCUITS P1 P2 P3 S2 TO DRAIN S3 TANK SECONDARY HWS 1 P5 LOW LOSS MIXING HEADER SYSTEM LAYOUT TYPICAL SYSTEM BOILER LAYOUT ...

Page 14: ...in cock An optional low loss header completes the installation available to suit either DN50 or DN80 pipe kit assemblies Appropriately sized ErP modulating shunt pumps are also included Flow return and low loss headers together with the flexible boiler connections are all pre insulated For full details of all configurations specifications please refer to the installation manual at www idealcommerc...

Page 15: ...N50 80 125 70kW 1545 2200 642 DN50 100 150 UIN219475 95 135kW 1545 2200 642 DN80 100 150 Measurements are without boilers attached Measurements are without boilers attached Measurements are without boilers attached 1545 50 550 1650 550 550 50 550 2200 550 550 550 1545 1545 1545 50 550 1650 550 550 50 550 2200 550 550 550 1545 1545 1545 50 550 1650 550 550 50 550 2200 550 550 550 1545 1545 50 550 2...

Page 16: ...TEM BOILER LAYOUT PRESSURISATION UNIT BOILER PUMP HEATING PUMP TO HEATING CIRCUITS PRIMARY HWS 1 SECONDARY HWS 1 HWS SENSOR FROM HEATING CIRCUITS P2 P3 P4 P5 S2 S1 TO DRAIN TANK BOILER PUMP P1 TO DRAIN S3 LOW LOSS MIXING HEADER ...

Page 17: ...17 EVO S FLUE OPTIONS ...

Page 18: ...GTHS Model 50 70 95 115 135 Fuel Nat Gas LPG Nat Gas LPG Nat Gas LPG Nat Gas Nat Gas Max Flue Length m 12 2 10 2 12 5 12 5 12 5 12 5 10 5 8 5 Flue Size 80 125 100 150 Wall Flue Kit Part No 213267 213269 EVO S VERTICAL CONCENTRIC FLUE APPLICATION MAXIMUM LENGTHS Model 50 70 95 115 135 Fuel Nat Gas LPG Nat Gas LPG Nat Gas LPG Nat Gas Nat Gas Max Flue Length m 11 2 9 2 11 2 11 2 11 2 11 2 9 2 7 2 Flu...

Page 19: ...st To comply with CE certification EVO S boilers must be fitted with B type flues must use the air inlet grille C type flues must use a complete EVO S flue EVO S VERTICAL CONCENTRIC FLUE APPLICATION MAXIMUM LENGTHS Model 50 70 95 115 135 Max flue length m 20 83 50 24 40 Flue Size 80 125 100 150 Open Flue Kit Part No 219530 219531 ...

Page 20: ...0 213258 N A N A 3 90 elbow B N A N A 158773 158774 4 45 elbow pair B N A N A 158775 158776 5 Flat Weather Collar B C 152611 152612 158780 158780 6 Pitched Weather Collar B C 152609 152610 158779 158779 7 1m Extension concentric C 213261 213262 N A N A 8 1m Extension pair B N A N A 158771 158772 Wall bracket B C 202242 202243 N A N A 1 4 7 2 5 3 6 8 ...

Page 21: ...HORIZONTAL CONCENTRIC VERTICAL OPEN FLUE Flue Size 80 125 100 150 80 125 100 150 80 100 Model 50 12 2 11 2 20 50 LPG 10 2 9 2 20 70 12 5 11 2 83 70 LPG 12 5 11 2 83 95 12 5 11 2 50 95 LPG 12 5 11 2 50 115 10 5 9 2 24 135 8 5 7 2 40 TABLE 2 EQUIVALENT LENGTH OF ELBOWS METRES CONCENTRIC OPEN FLUE Size 80 125 100 150 80 100 45 0 85 1 25 0 45 0 60 90 1 60 1 90 1 00 1 00 EXAMPLES OF FLUE LENGTH CALCULA...

Page 22: ...f boilers and ancillary plant Enclosure space in which a boiler s is installed which is not large enough to permit access for work other than maintenance via external access Plant room a room in a building that houses plant and machinery Open space e g in a warehouse Appliance fan also downstream of draught diverter Appliance type Primary definition Natural draught Fan down stream of heat exchange...

Page 23: ...r ducts to outside atmosphere C11 C12 C13 C2 appliance flue connects to a common duct system for multi appliance installations the common duct system is part of the building C21 C22 C23 C 3 appliance with vertical balanced flue inlet air ducts to outside atmosphere C31 C32 C33 C4 appliance with flue system that connects to a common duct system e g U duct flue system C41 C42 C43 C5 appliance with a...

Page 24: ...in industrial and commercial premises Building Regs Part J Combustion appliances and heat storage gives advice on how to comply with Building Regulations Clean Air Act A UK Parliament Act passed in response to London s Great Smog of 1952 1956 Amendment The Act introduced a number of measures to reduce air pollution especially by introducing smoke control areas in some towns and cities in which onl...

Page 25: ...fe installations CLEAN AIR ACT THE FACTS The Act applies to gas and other fuels fired appliance installations generally but with specific requirements for installations exceeding 333 kW net heat input including approval of the height of the chimney by the Local Authority The essential requirements are that flue discharges are not to cause a nuisance to others or be a hazard to health In 1956 there...

Page 26: ...xample Inputs 70kW 80kW 100kW 120kW 150kW 200kW 240kW 300kW Open Flue and Fanned Draught 1500mm 1600mm 1790mm 1975mm 2265mm 2740mm 3120mm 3690mm For other open flue fan draught inputs use Distance 9 5156 x net heat input 833 91 Room Sealed Fanned Draught 600mm 675mm 820mm 960mm 1180mm 1540mm 1830mm 2265mm For other room sealed fan draught inputs use Distance 7 232 x net heat input 93 708 The minim...

Page 27: ...mer usage greater than 75 up to 100 High 2 5 1 2 Low 4 10 1 2 for boilers in use for more than 50 of the time during the summer months additional ventilation needs to be added to those in columns A and B Natural Ventilation cm kW net heat input for open flue boilers located in a boiler house A Boiler House B Enclosure Summer usage greater than 50 up to 75 Summer usage greater than 75 up to 100 To ...

Page 28: ...ive to the outside atmosphere developing in the boiler room Interlocked to the gas appliance IMPORTANT The application of any other treatment to this product may render the guarantee of Ideal Boilers Invalid Ideal Boilers recommend Water Treatment in accordance with the Benchmark Guidance Notes on Water Treatment in Central Heating Systems If water treatment is used Ideal Boilers recommend only th...

Page 29: ...an 150mm fanned draught to an opening into the building fabric formed for the purpose of accommodating a built in element such as a window frame CONCENTRIC WALL TERMINAL POSITIONS MINIMUM SPACING A Below an opening 1 300mm B Above an opening 1 300mm C Horizontally to an opening 1 300mm D Below gutters soil pipes or drain pipes 75mm E Below eves 200mm F Below balcony or car port roof 200mm G From a...

Page 30: ... at high and low level These vents may communicate direct to outside air or to a room internal space If to a room internal space it must itself be adequately ventilated as above EVO S VENTILATION REQUIREMENTS NOT EXCEEDING 70KW NET INPUT WHEN INSTALLED IN A COMPARTMENT If the terminal is fitted less than 500 mm below plastic gutters painted eaves or any other painted surface then an aluminium shie...

Page 31: ...230V AC 50 60 Hz 0 8amps Alarm contact NC 4 Amps resistive Overheat protection 130 C Tank Capacity 2 0 Litres Maximum vertical head 4 5m Maximum horizontal length 30m IDEAL COMMERCIAL BOILERS CONDENSATE PUMP COMPATIBILITY BOILER COMPATIBLE EVOMAX 30 150kW EVO S 50 135kW IMAX XTRA 80 280kW IMAX XTRA EL 320 1240kW EVOMOD 250 1000kW EVOJET 150 1450kW SEE INSTALLATION MANUAL FOR FULL INSTRUCTIONS AND ...

Page 32: ......

Page 33: ...ed by a dedicated national service team delivering help and advice to you and your customers throughout the year SALES Tel 0844 5436060 Fax 0844 5436181 TECHNICAL Tel 01482 498376 Fax 01482 498621 commercial services idealboilers com BOOK ONLINE AT idealcommercialboilers com Our comprehensive one day courses can be mixed and matched for individual installation and servicing companies Each course u...

Page 34: ...34 NOTES ...

Page 35: ...35 NOTES ...

Page 36: ...ovement in design and performance of its products and reserves the right to vary specification without notice Statutory rights of the consumer are not affected PLEASE NOTE The information in this brochure was correct at the time of going to print Ideal Commercial Boilers reserve the right to make any modifications to product specifications or any other details without prior notification For furthe...